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US4307147A Expired / Lapsed US ⏱️ 0.0 years remaining

Highly thermal conductive and electrical insulating substrate

Assignee: Resonac Holdings Corp
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Filing: 1980-08-29
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Granted: 1981-12-22
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Expires: 2000-08-29
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Abstract

Abstract In the manufacture of a wiring board, or a heat discharge plates and the like in the field of the electronics, composite materials consisting of substrates and organic polymeric materials and epoxy resin, as well as ceramic materials such as alumina plates, have heretofore been used as substrates of printed wiring boards and heat sinks. These substrate materials, however, are defective in that, because of a low thermal conductivity and an insufficient heat radiation. A highly thermal conductive and electrical insulating substrate of the invention comprises a highly thermal conductive metal plate, such as aluminum, and a film formed thereon, said film being composed of a dispersion of metal oxide particles having a shape factor, of 1 to 1.4, and also, having a polyhedral shape including smooth surfaces in an adhesive organic polymer. The space factor is an average value of the long diameter/short diameter ratio of the metal oxide particles.

Inventors

  • 👤 Naoaki Ohishi
  • 👤 Toshiaki Sakaida
  • 👤 Mitsuru Hasegawa
  • 👤 Iwao Hiramatsu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 11:57
CPC Classifications
H; H05; H05K; H05K7/00; H05K7/20; H05K1/00; H05K1/02; H05K1/03; H05K1/05; H05K1/056; H10; H10W; H10W40/00; H10W40/20; H10W40/25; H10W40/251; H05K2201/00; H05K2201/02; H05K2201/0203; H05K2201/0206; H05K2201/0209; Y; Y10; Y10T; Y10T428/00; Y10T428/25; Y10T428/256; Y10T428/257; Y10T428/26; Y10T428/269; Y10T428/31504; Y10T428/31511; Y10T428/31529; Y10T442/00; Y10T442/30; Y10T442/3382; Y10T442/3415; Y10T442/3455

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 67 words
A highly thermal conductive and electrical insulating substrate comprising a highly thermal conductive metal plate and a film formed thereon, said film being composed of a dispersion of metal oxide particles having a shape factor of 1 to 1.4 and also having a polyhedral shape including smooth surfaces in an adhesive organic polymer said metal oxide particles being positioned on said metal plate in face-to-face contact therewith.
Claim 2
Dependent Claim 67 words
A highly thermal conductive and electrical insulating substrate comprising a highly thermal conductive metal plate and a film formed thereon, said film being composed of a dispersion of metal oxide particles having a shape factor of 1 to 1.4 and also having a polyhedral shape including smooth surfaces in an adhesive organic polymer said metal oxide particles being positioned on said metal plate in face-to-face contact therewith.
Claim 3
Dependent Claim 34 words
A highly thermal conductive and electrical insulating substrate according to claim 1, wherein said metal oxide is selected from the group consisting of Al 2 O 3 , SiO 2 and TiO 2 .
Claim 4
Dependent Claim 40 words
A highly thermal conductive and electrical insulating substrate according to claim 2, wherein said metal oxide particles are polyhedral corundum (Al 2 O 3 ) particles having smooth crystal growth faces, which are prepared according to the hydrothermal synthesis process.
Claim 5
Dependent Claim 26 words
A highly thermal conductive and electrical insulating substrate according to claim 3, wherein the particle size is in the range of from 2 to 200 microns.
Claim 6
Dependent Claim 32 words
A highly thermal conductive and electrical insulating substrate according to claim 4, wherein the volume of said metal oxide particles occupying said film is in the range of from 5 to 55%.
Claim 7
Dependent Claim 49 words
A highly thermal conductive and electrical insulating substrate according to claim 5, wherein a volume corresponding to 2 to 30% in the particle-occupying volume of said 5 to 55% is occupied by commercially available fine ceramic powder having a particle size smaller than that of said metal oxide particles.
Claim 8
Dependent Claim 28 words
A highly thermal conductive and electrical insulating substrate according to claim 5, wherein the thickness of said film is in the range of from 0.01 to 0.2 mm.
Claim 9
Dependent Claim 27 words
A highly thermal conductive and electrical insulating substrate according to claim 1, wherein the highly thermal conductive metal plate is composed of aluminum, alumilite-treated aluminum or iron.
Claim 10
Dependent Claim 50 words
A highly thermal conductive and electrical insulating substrate according to claim 8, wherein said dispersion is applied on a glass-fiber cloth, which cloth is bonded on said highly thermal conductive metal plate in such a manner that the dispersion-applied surface is in contact with said highly thermal conductive metal plate.

References Cited (Backward Citations)

US3360391A Cited
US3427189A Cited
US3511690A Cited
US3808042A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-12-21 1985-06-22 1985-12-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-12-21 1989-06-22 1989-12-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-12-21 1993-06-22 1993-12-22 $7700.00 Window Closed / Lapsed

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