Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
187 words
A process for providing a polycarbonate substrate with an abrasion and chemical solvent resistant thermoset organopolysiloxane coating consisting essentially of: (i) priming at least one surface of said substrate by applying onto said surface a primer composition consisting essentially of a thermoplastic acrylic polymer containing functional groups, said functional groups being selected from the group consisting of hydroxyl, carboxyl, amine, epoxide, amide, --SH, --SO 3 H, --COOR, --Si(OR 1 ) 3 , and mixtures thereof wherein R and R 1 are alkyl radicals containing from 1 to about 20 carbon atoms, and a solvent for said acrylic polymer; (ii) evaporating off the solvent from said primer composition thereby forming a solid primer layer consisting essentially of a thermoplastic acrylic polymer containing functional groups; (iii) applying onto the primer layer a top coat composition consisting of a solvent-soluble further-curable organopolysiloxane and a solvent therefor; (iv) evaporating off a substantial amount of the solvent in the top-coat composition; and (v) curing said further-curable organopolysiloxane thereby forming a hard, abrasion and chemical solvent resistant top-coat consisting of a thermoset organopolysiloxane which is tenaciously and durably adhered to the polycarbonate substrate.
Claim 2
Dependent Claim
187 words
A process for providing a polycarbonate substrate with an abrasion and chemical solvent resistant thermoset organopolysiloxane coating consisting essentially of: (i) priming at least one surface of said substrate by applying onto said surface a primer composition consisting essentially of a thermoplastic acrylic polymer containing functional groups, said functional groups being selected from the group consisting of hydroxyl, carboxyl, amine, epoxide, amide, --SH, --SO 3 H, --COOR, --Si(OR 1 ) 3 , and mixtures thereof wherein R and R 1 are alkyl radicals containing from 1 to about 20 carbon atoms, and a solvent for said acrylic polymer; (ii) evaporating off the solvent from said primer composition thereby forming a solid primer layer consisting essentially of a thermoplastic acrylic polymer containing functional groups; (iii) applying onto the primer layer a top coat composition consisting of a solvent-soluble further-curable organopolysiloxane and a solvent therefor; (iv) evaporating off a substantial amount of the solvent in the top-coat composition; and (v) curing said further-curable organopolysiloxane thereby forming a hard, abrasion and chemical solvent resistant top-coat consisting of a thermoset organopolysiloxane which is tenaciously and durably adhered to the polycarbonate substrate.
Claim 3
Dependent Claim
107 words
The process of claim 1 wherein said thermoplastic acrylic polymer containing functional groups is the polymerization product of at least one monomer represented by the general formula CH 2 ═CY--COOR 2 and at least one monomer represented by the general formula CH 2 ═CY 1 --COOR 3 X wherein Y and Y 1 are hydrogen or a methyl radical; R 2 and R 3 are alkyl groups containing from 1 to about 20 carbon atoms; and X is a hydroxyl, carboxyl, amine, epoxide, amide, COOR and Si(OR 1 ) 3 groups wherein R and R 1 are alkyl groups containing from 1 to about 20 carbon atoms.
Claim 4
Dependent Claim
51 words
The process of claim 1 wherein said further-curable organopolysiloxane is the partial hydrolysis and condensation product of at least one compound represented by the general formula R n 4 SiZ.sub.(4-n) wherein R 4 represents a monovalent hydrocarbon radical, Z represents a hydrolyzable group, and n may vary between 0 and 2.
Claim 5
Dependent Claim
27 words
The process of claim 3 wherein Z represents an --OR 5 group wherein R 5 is a monovalent hydrocarbon radical and wherein n is 0 or 1.
Claim 6
Dependent Claim
20 words
The process of claim 3 wherein Z represents an --OCOR 6 group wherein R 6 is a monovalent hydrocarbon radical.
Claim 7
Dependent Claim
17 words
The process of claim 1 wherein said primer composition contains at least one ultraviolet light absorbing compound.