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US4298632A Expired / Lapsed US ⏱️ 0.0 years remaining

Silicone coated abrasion resistant polycarbonate article

Assignee: General Electric Co
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Filing: 1979-08-17
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Granted: 1981-11-03
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Expires: 1999-08-17
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Abstract

Abstract A non-opaque coated polycarbonate shaped article, and a process for producing the same, having improved abrasion and chemical solvent resistance comprising a polycarbonate substrate having thereon (i) a primer layer comprised of a thermoplastic acrylic polymer containing functional groups; and (ii) a top coat containing a thermoset organopolysiloxane on said primer layer. The process for producing said coated polycarbonate article comprises the steps of: (i) priming the surface of a polycarbonate substrate by forming a primer layer comprised of a thermoplastic acrylic polymer containing functional groups; (ii) applying a top coat composition containing a further curable organopolysiloxane onto the primed substrate; and (iii) curing the further curable organopolysiloxane to form a hard, abrasion and chemical solvent resistant top coat which is tenaciously and durably adhered to the polycarbonate substrate.

Inventors

  • 👤 Siegfried H. Schroeter
  • 👤 Daniel R. Olson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 20:58
CPC Classifications
C; C08; C08J; C08J7/00; C08J7/04; C08J7/042; C08J7/043; C08J7/046; C08J2369/00; C08J2433/00; C08J2433/04; C08J2433/06; C08J2483/00; C08J2483/04; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31507; Y10T428/31652; Y10T428/31663; Y10T428/31667; Y10T428/31855; Y10T428/31909; Y10T428/31928; Y10T428/31935

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 187 words
A process for providing a polycarbonate substrate with an abrasion and chemical solvent resistant thermoset organopolysiloxane coating consisting essentially of: (i) priming at least one surface of said substrate by applying onto said surface a primer composition consisting essentially of a thermoplastic acrylic polymer containing functional groups, said functional groups being selected from the group consisting of hydroxyl, carboxyl, amine, epoxide, amide, --SH, --SO 3 H, --COOR, --Si(OR 1 ) 3 , and mixtures thereof wherein R and R 1 are alkyl radicals containing from 1 to about 20 carbon atoms, and a solvent for said acrylic polymer; (ii) evaporating off the solvent from said primer composition thereby forming a solid primer layer consisting essentially of a thermoplastic acrylic polymer containing functional groups; (iii) applying onto the primer layer a top coat composition consisting of a solvent-soluble further-curable organopolysiloxane and a solvent therefor; (iv) evaporating off a substantial amount of the solvent in the top-coat composition; and (v) curing said further-curable organopolysiloxane thereby forming a hard, abrasion and chemical solvent resistant top-coat consisting of a thermoset organopolysiloxane which is tenaciously and durably adhered to the polycarbonate substrate.
Claim 2
Dependent Claim 187 words
A process for providing a polycarbonate substrate with an abrasion and chemical solvent resistant thermoset organopolysiloxane coating consisting essentially of: (i) priming at least one surface of said substrate by applying onto said surface a primer composition consisting essentially of a thermoplastic acrylic polymer containing functional groups, said functional groups being selected from the group consisting of hydroxyl, carboxyl, amine, epoxide, amide, --SH, --SO 3 H, --COOR, --Si(OR 1 ) 3 , and mixtures thereof wherein R and R 1 are alkyl radicals containing from 1 to about 20 carbon atoms, and a solvent for said acrylic polymer; (ii) evaporating off the solvent from said primer composition thereby forming a solid primer layer consisting essentially of a thermoplastic acrylic polymer containing functional groups; (iii) applying onto the primer layer a top coat composition consisting of a solvent-soluble further-curable organopolysiloxane and a solvent therefor; (iv) evaporating off a substantial amount of the solvent in the top-coat composition; and (v) curing said further-curable organopolysiloxane thereby forming a hard, abrasion and chemical solvent resistant top-coat consisting of a thermoset organopolysiloxane which is tenaciously and durably adhered to the polycarbonate substrate.
Claim 3
Dependent Claim 107 words
The process of claim 1 wherein said thermoplastic acrylic polymer containing functional groups is the polymerization product of at least one monomer represented by the general formula CH 2 ═CY--COOR 2 and at least one monomer represented by the general formula CH 2 ═CY 1 --COOR 3 X wherein Y and Y 1 are hydrogen or a methyl radical; R 2 and R 3 are alkyl groups containing from 1 to about 20 carbon atoms; and X is a hydroxyl, carboxyl, amine, epoxide, amide, COOR and Si(OR 1 ) 3 groups wherein R and R 1 are alkyl groups containing from 1 to about 20 carbon atoms.
Claim 4
Dependent Claim 51 words
The process of claim 1 wherein said further-curable organopolysiloxane is the partial hydrolysis and condensation product of at least one compound represented by the general formula R n 4 SiZ.sub.(4-n) wherein R 4 represents a monovalent hydrocarbon radical, Z represents a hydrolyzable group, and n may vary between 0 and 2.
Claim 5
Dependent Claim 27 words
The process of claim 3 wherein Z represents an --OR 5 group wherein R 5 is a monovalent hydrocarbon radical and wherein n is 0 or 1.
Claim 6
Dependent Claim 20 words
The process of claim 3 wherein Z represents an --OCOR 6 group wherein R 6 is a monovalent hydrocarbon radical.
Claim 7
Dependent Claim 17 words
The process of claim 1 wherein said primer composition contains at least one ultraviolet light absorbing compound.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-11-02 1985-05-04 1985-11-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-11-02 1989-05-04 1989-11-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-11-02 1993-05-04 1993-11-03 $7700.00 Window Closed / Lapsed

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