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US4297312A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for preparing stylus lapping discs

Assignee: RCA Corp
•
Filing: 1980-02-04
•
Granted: 1981-10-27
•
Expires: 2000-02-04
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Abstract

Abstract An improved method of reproducing a spiral groove pattern in the surface of a plastic disc wherein the intersections of the surface of a metal article generated during the replication process are filled in to form concave junctions.

Inventors

  • 👤 Charles B. Carroll
  • 👤 Howard G. Scheible

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 16:32
CPC Classifications
C; C25; C25D; C25D1/00; C25D1/10; B; B24; B24B; B24B19/00; B24B19/16; B24B19/165; G; G11; G11B; G11B23/00; G11B23/0057; G11B3/00; G11B3/44; G11B3/56; G11B9/00; G11B9/06; G11B9/07; G11B9/075

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 127 words
In a method of replicating a groove pattern in the formation of a lapping disc comprising the steps of: 1. recording the pattern in a photoresist layer, 2. developing the photoresist layer to form a photoresist master, 3. transferring the pattern of the photoresist master to a metal matrix master pattern by coating the photoresist master with a metal to form an electroform, and separating the electroform from the photoresist master to produce the said metal matrix master pattern, and 4. replicating the metal matrix master pattern in the surface of a plastic article; the improvement which comprises the step of forming concave junctions on the metal matrix master by filling in material at the intersections of the walls and base portions of the metal matrix master.
Claim 2
Dependent Claim 127 words
In a method of replicating a groove pattern in the formation of a lapping disc comprising the steps of: 1. recording the pattern in a photoresist layer, 2. developing the photoresist layer to form a photoresist master, 3. transferring the pattern of the photoresist master to a metal matrix master pattern by coating the photoresist master with a metal to form an electroform, and separating the electroform from the photoresist master to produce the said metal matrix master pattern, and 4. replicating the metal matrix master pattern in the surface of a plastic article; the improvement which comprises the step of forming concave junctions on the metal matrix master by filling in material at the intersections of the walls and base portions of the metal matrix master.
Claim 3
Dependent Claim 18 words
The method of claim 1 wherein a spin coating technique is employed in filling in the metal article.
Claim 4
Dependent Claim 26 words
The method of claim 2 wherein a solution of cresol formaldehyde novolak resin and 2,4-bis(6-diazo-5,6-dihydro-5-oxo-1-naphthalene-sulfonyloxy)benzophenone in 2-methoxyethyl acetate is utilized in spin coating the metal layer.
Claim 5
Dependent Claim 11 words
The method of claim 1 wherein the groove is trapezoidally shaped.

References Cited (Backward Citations)

US3842194A Cited
US3882214A Cited
US3950173A Cited
US4211617A Cited
US4104832A Cited
US4162510A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-10-26 1985-04-27 1985-10-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-10-26 1989-04-27 1989-10-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-10-26 1993-04-27 1993-10-27 $7700.00 Window Closed / Lapsed

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