Apparatus for the catalytic cracking of hydrocarbons

Claim 2

In a fluidized catalytic cracking system comprising in combination a spent catalyst stripper, a spent catalyst regenerator, and multiple reactors, apparatus for the fluidized catalytic cracking of hydrocarbon feedstocks in multiple reactors comprising: (a) a first elongated transfer line reactor which is adapted for the fluidized catalytic cracking of hydrocarbon feedstock, having an upper and lower end, said lower end having both a regenerated catalyst inlet means and a hydrocarbon feedstock inlet means; (b) a reactor vessel communicating with and enclosing the upper end of said first transfer line reactor; (c) an outlet means for removing spent catalyst from the lower portions of said vessel; (d) a first cyclone separation system located within said vessel and adapted to separate catalyst particles from vapors, which comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom; (e) a vapor outlet means connected to said first cyclone separation system; (f) a second elongated transfer line reactor which is adapted for the fluidized catalytic cracking of hydrocarbon feedstock, having an upper and lower end, said lower end having both a regenerated catalyst inlet means and a hydrocarbon feedstock inlet means; (g) a separate conduit leading to each hydrocarbon feedstock inlet means, whereby the same or different feedstocks can be conveyed to each transfer line reactor; (h) a second cyclone separation system located within said vessel, directly connected by an inlet means to the upper end of said second transfer line reactor, and adapted to separate the mixture of catalyst particles and vapors which is discharged from said second transfer line reactor, wherein said second cyclone separation system comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom, and whereby the vapors from said second transfer line reactor are substantially separated and prevented from entering said vessel and catalyst from the second transfer line reactor is separated and passed into said vessel; (i) a vapor outlet means connected to the second cyclone separation system; and (j) a separate conduit leading from the vapor outlet means associated with each cyclone separation system, whereby the vapors from each vapor outlet means can be conveyed to a separate product recovery system.

Claim 3

The apparatus of claim 1 additionally comprising a transfer means communicating between the conduits leading from the vapor outlets means associated with each cyclone separation system, said transfer means comprising at least one valve means, whereby the vapors from said first and second cyclone separation systems can be commingled and sent to a single product recovery system if desired.

Claim 4

The apparatus of claim 1 or 2 wherein a major portion of said first transfer line reactor is substantially vertical.

Claim 5

The apparatus of claim 1 or 2 wherein a major portion of said second transfer line reactor is substantially vertical.

Claim 6

The apparatus of claim 1 or 2 wherein the dip-legs are substantially vertical.

Claim 7

The apparatus of claim 1 or 2 wherein a major portion of said second transfer line reactor is substantially external to said vessel.

Claim 8

A process for the fluidized catalytic cracking of hydrocarbon feedstocks in multiple reactors which comprises: (a) passing a fluidized mixture of catalyst particles and a first hydrocarbon feedstock upwardly through a first elongated transfer line reactor under effective cracking conditions, whereby catalytic cracking of said first hydrocarbon feedstock is effected; (b) passing a fluidized mixture comprising catalyst particles and hydrocarbon vapors, including cracked hydrocarbon products, from said first transfer line reactor to a reactor vessel communicating with and enclosing the upper end of said first transfer line reactor; (c) passing hydrocarbon vapors and entrained catalyst particles from said vessel to a first cyclone separation system located within said vessel and adapted to separate catalyst particles from vapors, which comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom whereby entrained catalyst particles are separated from the vapors and returned to said vessel; (d) passing said vapors from said first cyclone separation system to a product recovery zone; (e) passing a fluidized mixture of catalyst particles and a second hydrocarbon feedstock upwardly through a second elongated transfer line reactor under effective cracking conditions, whereby catalytic cracking of the second hydrocarbon feedstock is effected, and wherein said first and second hydrocarbon feedstocks are the same or different; (f) passing a fluidized mixture comprising catalyst particles and hydrocarbon vapors, including cracked hydrocarbon products, from an upper portion of said second transfer line reactor to a second cyclone separation system located within said vessel, directly connected by an inlet means to the upper end of said second transfer line reactor, and adapted to separate the mixture of catalyst particles and vapors which is discharged from said second transfer line reactor, wherein said second cyclone separation system comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom, and whereby the vapors from said second transfer line reactor are substantially separated and prevented from entering said vessel and catalyst from the second transfer line reactor is separated and passed into said vessel; and (g) passing said vapors from said second cyclone separation system to said product recovery zone and recovering therein cracked hydrocarbon products from said vessel and said second transfer line reactor.

Claim 9

A process for the fluidized catalytic cracking of hydrocarbon feedstocks in multiple reactors which comprises: (a) passing a fluidized mixture of catalyst particles and a first hydrocarbon feedstock upwardly through a first elongated transfer line reactor under effective cracking conditions, whereby catalytic cracking of said first hydrocarbon feedstock is effected; (b) passing a fluidized mixture comprising catalyst particles and hydrocarbon vapors, including cracked hydrocarbon products, from said first transfer line reactor to a reactor vessel communicating with and enclosing the upper end of said first transfer line reactor; (c) passing hydrocarbon vapors and entrained catalyst particles from said vessel to a first cyclone separation system located within said vessel and adapted to separate catalyst particles from vapors, which comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom whereby entrained catalyst particles are separated from the vapors and returned to said vessel; (d) passing said vapors from said first cyclone separation system to a product recovery zone; (e) passing a fluidized mixture of catalyst particles and a second hydrocarbon feedstock upwardly through a second elongated transfer line reactor under effective cracking conditions, whereby catalytic cracking of the second hydrocarbon feedstock is effected, and wherein said first and second hydrocarbon feedstocks are the same or different; (f) passing a fluidized mixture comprising catalyst particles and hydrocarbon vapors, including cracked hydrocarbon products, from an upper portion of said second transfer line reactor to a second cyclone separation system located within said vessel, directly connected by an inlet means to the upper end of said second transfer line reactor, and adapted to separate the mixture of catalyst particles and vapors which is discharged from said second transfer line reactor, wherein said second cyclone separation system comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom, and whereby the vapors from said second transfer line reactor are substantially separated and prevented from entering said vessel and catalyst from the second transfer line reactor is separated and passed into said vessel; and (g) passing said vapors from said second cyclone separation system to said product recovery zone and recovering therein cracked hydrocarbon products from said vessel and said second transfer line reactor.

Claim 10

The process as set forth in claim 7 wherein catalyst particles from said vessel are passed to a stripping zone wherein volatile deposits are stripped from the catalyst particles with a stripping gas and stripped volatile deposits are passed to said first cyclone separation system and then to said product recovery zone.

Claim 11

The process as set forth in claim 7 wherein said first hydrocarbon feedstock comprises a gas oil.

Claim 12

The process as set forth in claim 9 wherein said second hydrocarbon feedstock comprises a gas oil.

Claim 13

A process for the fluidized catalytic cracking of hydrocarbon feedstocks in multiple reactors which comprises: (a) passing a fluidized mixture of catalyst particles and heavy hydrocarbon feedstock upwardly through a first elongated transfer line reactor under effective cracking conditions, whereby catalytic cracking of the heavy hydrocarbon feedstock is effected; (b) passing a fluidized mixture comprising catalyst particles and hydrocarbon vapors, including cracked hydrocarbon products, from said first transfer line reactor to a reactor vessel communicating with and enclosing the upper end of said first transfer line reactor; (c) passing hydrocarbon vapors and entrained catalyst particles from said vessel to a first cyclone separation system located within said vessel and adapted to separate catalyst particles from vapors, which comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom whereby entrained catalyst particles are separated from the vapors and returned to said vessel; (d) passing said vapors from said first cyclone separation system to a first product recovery zone and recovering a hydrocarbon fraction comprising at least 25 weight percent mono-aromatic hydrocarbons and boiling in the range from about 110° to about 260° C.; (e) passing a fluidized mixture of catalyst particles and a naphtha feedstock upwardly through a second elongated transfer line reactor under effective cracking conditions, whereby catalytic cracking of the naphtha feedstock is effected, and wherein said naphtha feedstock comprises at least a portion of the hydrocarbon fraction from step (d) in combination with from 0 to 20 volume percent of another vaporizable hydrocarbon fraction; (f) passing a fluidized mixture comprising catalyst particles and hydrocarbon vapors, including cracked hydrocarbon products, from an upper portion of said second transfer line reactor to a second cyclone separation system located within said vessel, directly connected by an inlet means to the upper end of said second transfer line reactor, and adapted to separate the mixture of catalyst particles and vapors which is discharged from said second transfer line reactor, wherein said second cyclone separation system comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom, and whereby the vapors from said second transfer line reactor are substantially separated and prevented from entering said vessel and catalyst from the second transfer line reactor is separated and passed into said vessel; and (g) passing said vapors from said second cyclone separation system to a second product recovery zone and recovering therein cracked hydrocarbon products from said second transfer line reactor.

Claim 14

A process for the fluidized catalytic cracking of hydrocarbon feedstocks in multiple reactors which comprises: (a) passing a fluidized mixture of catalyst particles and heavy hydrocarbon feedstock upwardly through a first elongated transfer line reactor under effective cracking conditions, whereby catalytic cracking of the heavy hydrocarbon feedstock is effected; (b) passing a fluidized mixture comprising catalyst particles and hydrocarbon vapors, including cracked hydrocarbon products, from said first transfer line reactor to a reactor vessel communicating with and enclosing the upper end of said first transfer line reactor; (c) passing hydrocarbon vapors and entrained catalyst particles from said vessel to a first cyclone separation system located within said vessel and adapted to separate catalyst particles from vapors, which comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom whereby entrained catalyst particles are separated from the vapors and returned to said vessel; (d) passing said vapors from said first cyclone separation system to a first product recovery zone and recovering a hydrocarbon fraction comprising at least 25 weight percent mono-aromatic hydrocarbons and boiling in the range from about 110° to about 260° C.; (e) passing a fluidized mixture of catalyst particles and a naphtha feedstock upwardly through a second elongated transfer line reactor under effective cracking conditions, whereby catalytic cracking of the naphtha feedstock is effected, and wherein said naphtha feedstock comprises at least a portion of the hydrocarbon fraction from step (d) in combination with from 0 to 20 volume percent of another vaporizable hydrocarbon fraction; (f) passing a fluidized mixture comprising catalyst particles and hydrocarbon vapors, including cracked hydrocarbon products, from an upper portion of said second transfer line reactor to a second cyclone separation system located within said vessel, directly connected by an inlet means to the upper end of said second transfer line reactor, and adapted to separate the mixture of catalyst particles and vapors which is discharged from said second transfer line reactor, wherein said second cyclone separation system comprises at least one cyclone gas-solids separation means having a dip-leg depending therefrom, and whereby the vapors from said second transfer line reactor are substantially separated and prevented from entering said vessel and catalyst from the second transfer line reactor is separated and passed into said vessel; and (g) passing said vapors from said second cyclone separation system to a second product recovery zone and recovering therein cracked hydrocarbon products from said second transfer line reactor.

Claim 15

The process as set forth in claim 11 wherein catalyst particles from said vessel are passed to a stripping zone wherein volatile deposits are stripped from the catalyst particles with a stripping gas and stripped volatile deposits are passed to said first cyclone separation system and then to said first product recovery zone.

Claim 16

The process as set forth in claim 11 wherein said heavy hydrocarbon feedstock comprises a gas oil.

Claim 17

The process as set forth in claim 11 wherein said cracking catalyst comprises a zeolite component and has a cracking activity of at least about 55 Davison units.