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Catalytic composite, method of manufacture and process for use

Assignee: Honeywell UOP LLC
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Filing: 1980-01-04
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Granted: 1981-10-20
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Expires: 2000-01-04
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Abstract

Abstract Disclosed are a metal chelate-alkali metal hydroxide-quaternary ammonium hydroxide, catalytic composite, a method of manufacturing the catalytic composite, and a process of treating sour petroleum distillates utilizing the catalytic composite. The catalytic composite comprises a metal chelate, a quaternary ammonium hydroxide, and an alkaline metal hydroxide disposed on a molecular sieve, the alkali metal hydroxide comprising at least about 10 wt. % of the catalytic composite. The method of manufacturing the catalytic composite comprises contacting a molecular sieve with a metal chelate, a quaternary ammonium hydroxide, and a mixture of alkali metal hydroxide and at least one solvent selected from the group consisting of water and alcohols with fewer than 6 carbon atoms, the alkali metal hydroxide comprising a sufficient portion of said mixture such that said alkali metal hydroxide comprises at least about 10 wt. % of said resulting catalytic composite. The method of treating sour petroleum distillates comprises contacting the distillates at oxidation conditions with the catalytic composite described above.

Inventors

  • 👤 David H. J. Carlson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 15:56
CPC Classifications
B; B01; B01J; B01J31/00; B01J31/02; B01J31/0234; B01J31/0235; B01J31/0239; B01J29/00; B01J29/04; B01J29/06; B01J29/061; B01J29/08; B01J29/16; B01J29/163; B01J31/0254; B01J31/16; B01J31/1616; B01J31/18; B01J31/1805; B01J31/181; B01J31/1825; B01J31/183; B01J2231/00; B01J2231/70; B01J2531/00; B01J2531/02; B01J2531/0238; B01J2531/0241; B01J2531/025; B01J2531/50; B01J2531/56; B01J2531/80; B01J2531/84; B01J2531/845

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 90 words
A catalytic composite comprising a metal chelate, an alkali metal hydroxide, and a quaternary ammonium hydroxide disposed on a molecular sieve support, the quaternary ammonium hydroxide represented by the structural formula: ##STR4## wherein R is a hydrocarbon radical containing up to about 20 carbon atoms and selected from the group consisting of alkyl, cycloalkyl, aryl, alkaryl and aralkyl, and R' is a substantially straight-chain alkyl radical containing from about 5 to about 20 carbon atoms, said alkali metal hydroxide comprising at least about 10 wt. % of said catalytic composite.
Claim 2
Dependent Claim 90 words
A catalytic composite comprising a metal chelate, an alkali metal hydroxide, and a quaternary ammonium hydroxide disposed on a molecular sieve support, the quaternary ammonium hydroxide represented by the structural formula: ##STR4## wherein R is a hydrocarbon radical containing up to about 20 carbon atoms and selected from the group consisting of alkyl, cycloalkyl, aryl, alkaryl and aralkyl, and R' is a substantially straight-chain alkyl radical containing from about 5 to about 20 carbon atoms, said alkali metal hydroxide comprising at least about 10 wt. % of said catalytic composite.
Claim 3
Dependent Claim 16 words
The catalytic composite of claim 1 wherein said molecular sieve is a Type X molecular sieve.
Claim 4
Dependent Claim 20 words
The catalytic composite of claim 1 wherein said molecular sieve is a Type X molecular sieve of the soda form.
Claim 5
Dependent Claim 22 words
The catalytic composite of claim 1 wherein said alkali metal hydroxide comprises at least about 20 wt. % of said catalytic composite.
Claim 6
Dependent Claim 36 words
The catalytic composite of claim 1 wherein said alkali metal hydroxide comprises at least 20 wt. % of said catalytic composite and said quaternary ammonium hydroxide comprises at least 10 wt. % of said catalytic composite.
Claim 7
Dependent Claim 14 words
The catalytic composite of claim 1 wherein said alkali metal hydroxide is sodium hydroxide.
Claim 8
Dependent Claim 14 words
The catalytic composite of claim 1 wherein said alkali metal hydroxide is potassium hydroxide.
Claim 9
Dependent Claim 14 words
The catalytic composite of claim 1 wherein said quaternary ammonium hydroxide is dimethylbenzylalkylammonium hydroxide.
Claim 10
Dependent Claim 14 words
The catalytic composite of claim 1 wherein said metal chelate is a metal phthalocyanine.
Claim 11
Dependent Claim 13 words
The catalytic composite of claim 1 wherein said metal chelate is cobalt phthalocyanine.
Claim 12
Dependent Claim 14 words
The catalytic composite of claim 1 wherein said metal chelate is cobalt phthalocyanine monosulfonate.
Claim 13
Dependent Claim 13 words
The catalytic composite of claim 1 wherein said metal chelate is vanadium phthalocyanine.
Claim 14
Independent Claim 142 words
A method of manufacture of a catalytic composite which comprises contacting a molecular sieve with a metal chelate, a quaternary ammonium hydroxide, and a mixture of alkali metal hydroxide and at least one solvent selected from the group consisting of water and alcohols with fewer than 6 carbon atoms, at a temperature below the temperature of decomposition of said quaternary ammonium hydroxide, said alkali metal hydroxide present in said mixture in such amount that said alkali metal hydroxide comprises at least about 10 wt. % of said catalytic composite, and said substituted ammonium compound represented by the structural formula: ##STR5## wherein R is a hydrocarbon radical containing up to about 20 carbon atoms and selected from the group consisting of alkyl, cycloalkyl, aryl, alkaryl and aralkyl, R' is a substantially straight-chain alkyl radical containing from about 5 to about 20 carbon atoms.
Claim 15
Independent Claim 142 words
A method of manufacture of a catalytic composite which comprises contacting a molecular sieve with a metal chelate, a quaternary ammonium hydroxide, and a mixture of alkali metal hydroxide and at least one solvent selected from the group consisting of water and alcohols with fewer than 6 carbon atoms, at a temperature below the temperature of decomposition of said quaternary ammonium hydroxide, said alkali metal hydroxide present in said mixture in such amount that said alkali metal hydroxide comprises at least about 10 wt. % of said catalytic composite, and said substituted ammonium compound represented by the structural formula: ##STR5## wherein R is a hydrocarbon radical containing up to about 20 carbon atoms and selected from the group consisting of alkyl, cycloalkyl, aryl, alkaryl and aralkyl, R' is a substantially straight-chain alkyl radical containing from about 5 to about 20 carbon atoms.
Claim 16
Dependent Claim 15 words
The method of claim 13 wherein said molecular sieve is a Type X molecular sieve.
Claim 17
Dependent Claim 19 words
The method of claim 13 wherein said molecular sieve is a Type X molecular sieve of the soda form.
Claim 18
Dependent Claim 21 words
The method of claim 13 wherein said alkali metal hydroxide comprises at least about 20 wt. % of said catalytic composite.
Claim 19
Dependent Claim 35 words
The method of claim 13 wherein said alkali metal hydroxide comprises at least 20 wt. % of said catalytic composite and said quaternary ammonium hydroxide comprises at least 10 wt. % of said catalytic composite.
Claim 20
Dependent Claim 13 words
The method of claim 13 wherein said alkali metal hydroxide is sodium hydroxide.
Claim 21
Dependent Claim 13 words
The method of claim 13 wherein said alkali metal hydroxide is potassium hydroxide.
Claim 22
Dependent Claim 13 words
The method of claim 13 wherein said quaternary ammonium hydroxide is dimethylbenzylalkylammonium hydroxide.
Claim 23
Dependent Claim 13 words
The method of claim 13 wherein said metal chelate is a metal phthalocyanine.
Claim 24
Dependent Claim 12 words
The method of claim 13 wherein said metal chelate is cobalt phthalocyanine.
Claim 25
Dependent Claim 13 words
The method of claim 13 wherein said metal chelate is cobalt phthalocyanine monosulfonate.
Claim 26
Dependent Claim 12 words
The method of claim 13 wherein said metal chelate is vanadium phthalocyanine.

References Cited (Backward Citations)

US4115252A Cited
US4124493A Cited
US4157312A Cited
US4206079A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-10-19 1985-04-20 1985-10-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-10-19 1989-04-20 1989-10-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-10-19 1993-04-20 1993-10-20 $7700.00 Window Closed / Lapsed

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