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US4115252A Expired / Lapsed US ⏱️ 0.0 years remaining

Hydrocarbon conversion with an acidic multimetallic catalytic composite

Assignee: Honeywell UOP LLC
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Filing: 1976-11-22
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Granted: 1978-09-19
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Expires: 1996-11-22
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Abstract

Abstract Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a zinc component, a cobalt component, and a halogen component with a porous carrier material. The platinum group component, zinc component, cobalt component, and halogen component are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 5 wt. % zinc, about 0.05 to about 5 wt. % cobalt, and about 0.1 to about 3.5 wt. % halogen. Moreover, these metallic components are uniformly dispersed throughout the porous carrier material in carefully controlled oxidation states such that substantially all of the platinum group metal is present therein in the elemental metallic state, substantially all of the catalytically available cobalt component is present in the elemental metallic state or in a state which is reducible to the elemental metallic state under hydrocarbon conversion conditions, or in a mixture of these states, while substantially all of the zinc is preferably present therein in an oxidation state above that of the elemental metal. A specific example of the type of hydrocarbon conversion process disclosed is a process for the catalytic reforming of a low-octane gasoline fraction wherein the gasoline fraction and a hydrogen stream are contacted with the acidic multimetallic catalyst disclosed herein at reforming conditions.

Inventors

  • 👤 George J. Antos

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 18:33
CPC Classifications
B; B01; B01J; B01J23/00; B01J23/70; B01J23/89; B01J23/8933; B01J23/8953; C; C10; C10G; C10G35/00; C10G35/04; C10G35/06; C10G35/085; C10G35/09

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 151 words
In a process for converting a hydrocarbon which comprises contacting said hydrocarbon in a substantially water-free environment at hydrocarbon conversion conditions with an acidic catalytic composite comprising a porous carrier material containing, on an elemental basis, about 0.01 to about 2 wt.% platinum group metal, about 0.05 to about 5 wt.% cobalt and about 0.1 to about 3.5 wt.% halogen; wherein the platinum group metal and catalytically available cobalt are uniformly dispersed throughout said porous carrier material; wherein substantially all of the platinum group metal is present in the elemental metallic state and said catalytically available cobalt is present in the elemental metallic state or in a state which is reducible to the elemental metallic state under said hydrocarbon conversion conditions or in a mixture of these states, the improvement which comprises the addition to the composite of about 0.01 to about 5 wt.% zinc uniformly throughout said porous carrier material.
Claim 2
Dependent Claim 151 words
In a process for converting a hydrocarbon which comprises contacting said hydrocarbon in a substantially water-free environment at hydrocarbon conversion conditions with an acidic catalytic composite comprising a porous carrier material containing, on an elemental basis, about 0.01 to about 2 wt.% platinum group metal, about 0.05 to about 5 wt.% cobalt and about 0.1 to about 3.5 wt.% halogen; wherein the platinum group metal and catalytically available cobalt are uniformly dispersed throughout said porous carrier material; wherein substantially all of the platinum group metal is present in the elemental metallic state and said catalytically available cobalt is present in the elemental metallic state or in a state which is reducible to the elemental metallic state under said hydrocarbon conversion conditions or in a mixture of these states, the improvement which comprises the addition to the composite of about 0.01 to about 5 wt.% zinc uniformly throughout said porous carrier material.
Claim 3
Dependent Claim 14 words
A process as defined in claim 1 wherein the platinum group metal is platinum.
Claim 4
Dependent Claim 14 words
A process as defined in claim 1 wherein the platinum group metal is iridium.
Claim 5
Dependent Claim 14 words
A process as defined in claim 1 wherein the platinum group metal is rhodium.
Claim 6
Dependent Claim 14 words
A process as defined in claim 1 wherein the platinum group metal is palladium.
Claim 7
Dependent Claim 17 words
A proces as defined in claim 1 wherein the porous carrier material is a refractory inorganic oxide.
Claim 8
Dependent Claim 14 words
A process as defined in claim 6 wherein the refractory inorganic oxide is alumina.
Claim 9
Dependent Claim 12 words
A process as defined in claim 1 wherein said halogen is chlorine.
Claim 10
Dependent Claim 27 words
A process as defined in claim 1 wherein the atomic ratio of zinc to platinum group metal contained in the composite is about 0.1:1 to about 10:1.
Claim 11
Dependent Claim 27 words
A process as defined in claim 1 wherein the atomic ratio of cobalt to platinum group metal contained in the composite is about 0.1:1 to about 66:1.
Claim 12
Dependent Claim 37 words
A proces as defined in claim 1 wherein substantially all of the catalytically available cobalt contained in the composite is present in the elemental metallic state after the process is started-up and lined-out at hydrocarbon conversion conditions.
Claim 13
Dependent Claim 25 words
A process as defined in claim 1 wherein substantially all of the zinc is present in an oxidation state above that of the elemental metal.
Claim 14
Dependent Claim 30 words
A process as defined in claim 12 wherein substantially all of the zinc is present in the catalytic composite as zinc oxide or zinc aluminate or as a mixture thereof.
Claim 15
Dependent Claim 40 words
A process as defined in claim 1 wherein the composite contains about 0.05 to about 1 wt.% platinum, about 0.1 to about 2.5 wt.% cobalt, about 0.05 to about 1 wt.% zinc, and about 0.5 to about 1.5 wt.% halogen.
Claim 16
Dependent Claim 16 words
A process as defined in claim 1 wherein the catalytic composite is in a sulfur-free state.
Claim 17
Dependent Claim 24 words
A process as defined in claim 1 wherein the contacting of the hydrocarbon with the catalytic composite is performed in the presence of hydrogen.
Claim 18
Dependent Claim 54 words
A process as defined in claim 1 wherein the type of hydrocarbon conversion is catalytic reforming of a gasoline fraction to produce a high octane reformate, wherein the hydrocarbon is contained in the gasoline fraction, wherein the contacting is performed in the presence of hydrogen, and wherein the hydrocarbon conversion conditions are reforming conditions.
Claim 19
Dependent Claim 56 words
A process as defined in claim 17 wherein the reforming conditions include a temperature of about 800° F. to about 1100° F., a pressure of about 0 to about 1000 psig., a liquid hourly space velocity of about 0.1 to about 10, and a mole ratio of hydrogen to hydrocarbon of about 1:1 to about 20:1.
Claim 20
Dependent Claim 21 words
A process as defined in claim 17 wherein the reforming conditions include a pressure of about 100 to about 450 psig.
Claim 21
Dependent Claim 17 words
A process as defined in claim 17 wherein the contacting is performed in a substantially sulfur-free environment.
Claim 22
Dependent Claim 54 words
A process as defined in claim 14 wherein the type of hydrocarbon conversion is catalytic reforming of a gasoline fraction to produce a high octane reformate, wherein the hydrocarbon is contained in the gasoline fraction, wherein the contacting is performed in the presence of hydrogen, and wherein the hydrocarbon conversion conditions are reforming conditions.

References Cited (Backward Citations)

US3759823A Cited
US3790504A Cited
US3951782A Cited
US3875048A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-18 1982-03-20 1982-09-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-18 1986-03-20 1986-09-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-18 1990-03-20 1990-09-19 $7700.00 Window Closed / Lapsed

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