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US4289746A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparation of micaceous iron oxide

Assignee: Central Glass Co Ltd
•
Filing: 1980-05-19
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Granted: 1981-09-15
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Expires: 2000-05-19
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Abstract

Abstract High purity hexagonal plate-like α-Fe 2 O 3 , commonly called micaceous iron oxide, is prepared by a hydrothermal treatment of either magnetite or an iron ore, or an iron oxide, of which principal component is magnetite together with an oxidizer in an aqueous alkali solution. Main advantage of this process is a great decrease in the consumption of alkali. Pure magnetite for use in this process can be prepared economically by a hydrothermal treatment of an iron ore, or an oxide, of which principal component is an oxide of trivalent iron in an aqueous alkali solution together with a compound of divalent iron and/or metallic iron.

Inventors

  • 👤 Masanori Hayakawa
  • 👤 Satoshi Nishimura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 06:48
CPC Classifications
C; C01; C01G; C01G49/00; C01G49/02; C01G49/06; C01G49/08; C09; C09C; C09C1/00; C09C1/22; C09C1/24; C09C1/245; C01P; C01P2004/00; C01P2004/01; C01P2004/03; C01P2004/20; C01P2004/22; C01P2004/60; C01P2004/61; C01P2006/00; C01P2006/80

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 82 words
A process of preparing hexagonal plate-like crystals of α-Fe 2 O 3 , comprising mixing a first material of which a principal component thereof is magnetite, an aqueous alkali solution having an alkali concentration in the range of 1 to 20 N, and an oxidizer, in a closed vessel and hydrothermally treating the resultant mixture at a temperature of from about 100° to 400° C. for a time sufficient to effect formation of hexagonal plate-like crystals of α-Fe 2 O 3 .
Claim 2
Dependent Claim 82 words
A process of preparing hexagonal plate-like crystals of α-Fe 2 O 3 , comprising mixing a first material of which a principal component thereof is magnetite, an aqueous alkali solution having an alkali concentration in the range of 1 to 20 N, and an oxidizer, in a closed vessel and hydrothermally treating the resultant mixture at a temperature of from about 100° to 400° C. for a time sufficient to effect formation of hexagonal plate-like crystals of α-Fe 2 O 3 .
Claim 3
Dependent Claim 20 words
A process according to claim 1, wherein said aqueous alkali solution is an aqueous solution of an alkali metal hydroxide.
Claim 4
Dependent Claim 18 words
A process according to claim 2, wherein said concentration is in the range from 2 to 15 N.
Claim 5
Dependent Claim 26 words
A process according to claim 1, wherein said hydrothermal treatment is performed at a temperature in the range from about 120° C. to about 300° C.
Claim 6
Dependent Claim 20 words
A process according to claim 1, wherein said oxidizer is selected from the group consisting of chlorates, nitrates and perchlorates.
Claim 7
Dependent Claim 33 words
A process according to claim 5, wherein said oxidizer is sodium chlorate, the mole ratio of said oxidizer to magnetite contained in said first material is in the range from 0.16 to 0.8.
Claim 8
Dependent Claim 21 words
A process according to claim 1, wherein said oxidizer is selected from the group consisting of air, oxygen and hydrogen peroxide.
Claim 9
Dependent Claim 18 words
A process according to claim 1, wherein said first material is an iron ore in a pulverized state.
Claim 10
Dependent Claim 17 words
A process according to claim 1, wherein said first material is a ferrite in a pulverized state.
Claim 11
Dependent Claim 18 words
A process according to claim 1, wherein said first material is a mill scale in a pulverized state.
Claim 12
Dependent Claim 14 words
A process according to claim 1, wherein said first material consists essentially of magnetite.
Claim 13
Dependent Claim 51 words
A process according to claim 11, wherein said first material is prepared by subjecting powdery second material of which principal component is an oxide of trivalent iron to a hydrothermal treatment in an aqueous alkali solution at a temperature not lower than 90° C. together with a compound of divalent iron.
Claim 14
Dependent Claim 32 words
A process according to claim 12, wherein the mole ratio of said compound to said oxide of trivalent iron contained in said second material is in the range from 0.9 to 1.3.
Claim 15
Dependent Claim 27 words
A process according to claim 13, wherein said compound is selected from the group consisting of ferrous sulfate, ferrous chloride, ferrous nitrate, ferrous hydroxide and ferrous oxide.
Claim 16
Dependent Claim 50 words
A process according to claim 11, wherein said first material is prepared by subjecting a powdery second material of which principal component is an oxide of trivalent iron to a hydrothermal treatment in an aqueous alkali solution at a temperature not lower than 90° C. together with a metallic iron.
Claim 17
Dependent Claim 33 words
A process according to claim 15, wherein the mole ratio of said metallic iron to said oxide of trivalent iron contained in said second material is in the range from 0.2 to 0.5.
Claim 18
Dependent Claim 41 words
A process according to claims 12 or 15, wherein said aqueous alkali solution in the preparation of said first material is an aqueous solution of an alkali metal hydroxide and has a concentration in the range from 2 to 15 N.
Claim 19
Dependent Claim 37 words
A process according to claim 17, wherein said hydrothermal treatment in the preparation of said first material is performed in a closed vessel at a temperature in the range from about 120° C. to about 230° C.
Claim 20
Dependent Claim 14 words
A process according to claim 18, wherein said second material is an iron ore.
Claim 21
Dependent Claim 15 words
A process according to claim 18, wherein said second material is a red iron oxide.
Claim 22
Dependent Claim 13 words
A process according to claim 18, wherein said second material is γ-ferric oxide.
Claim 23
Dependent Claim 49 words
A process according to claim 11, wherein said first material is prepared by subjecting a powdery second material of which principal component is an oxide of trivalent iron to a hydrothermal treatment in an aqueous alkali solution together with a compound of a divalent iron and a metallic iron.

References Cited (Backward Citations)

US2705188A Cited
UST867010I4 Cited
US3987156A Cited
JPS4829718A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-09-14 1985-03-16 1985-09-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-09-14 1989-03-16 1989-09-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-09-14 1993-03-16 1993-09-15 $7700.00 Window Closed / Lapsed

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