Claims Analysis
Total Claims: 18
Claim 1
Independent Claim
59 words
A die adapted to form an extrusion made by the method comprising the steps of: elastically contracting the transverse size of a die blank by an amount of contraction that varies continuously along at least a portion of the length of the die; forming a hole through the die blank; and releasing the elastic contraction of the die blank.
Claim 2
Dependent Claim
59 words
A die adapted to form an extrusion made by the method comprising the steps of: elastically contracting the transverse size of a die blank by an amount of contraction that varies continuously along at least a portion of the length of the die; forming a hole through the die blank; and releasing the elastic contraction of the die blank.
Claim 3
Dependent Claim
106 words
A die blank adapted to form an extrusion made by the method comprising the steps of: forming a die blank having a first opening and a second opening whose transverse size is larger than that of the first opening, each opening extending along a portion of the length of the die; elastically contracting the transverse size of the first opening by an amount of contraction that varies continuously along at least a portion of the length of the die; forming a hole through the die blank; and releasing the elastic contraction of the die blank whereby the size of the first opening is permitted to expand.
Claim 4
Dependent Claim
106 words
A die blank adapted to form an extrusion made by the method comprising the steps of: forming a die blank having a first opening and a second opening whose transverse size is larger than that of the first opening, each opening extending along a portion of the length of the die; elastically contracting the transverse size of the first opening by an amount of contraction that varies continuously along at least a portion of the length of the die; forming a hole through the die blank; and releasing the elastic contraction of the die blank whereby the size of the first opening is permitted to expand.
Claim 5
Independent Claim
59 words
A method of making a die adapted to form an extrusion comprising the steps of: elastically contracting the transverse size of a die blank by an amount of contraction that varies continuously along at least a portion of the length of the die: forming a hole through the die blank; and releasing the elastic contraction of the die blank.
Claim 6
Independent Claim
59 words
A method of making a die adapted to form an extrusion comprising the steps of: elastically contracting the transverse size of a die blank by an amount of contraction that varies continuously along at least a portion of the length of the die: forming a hole through the die blank; and releasing the elastic contraction of the die blank.
Claim 7
Dependent Claim
16 words
The method of claim 3 further comprising forming a land on the surface of the hole.
Claim 8
Independent Claim
94 words
A method of making a die adapted to form an extrusion comprising the steps of forming a die blank having a first opening and a larger second opening, each opening extending along a portion of the length of the die blank; elastically contracting the transverse size of the first opening by an amount that varies continuously along at least a portion of the length of the die; forming a hole through the die blank; and releasing the elastic contraction of the die blank whereby the size of the first opening is permitted to expand.
Claim 9
Independent Claim
94 words
A method of making a die adapted to form an extrusion comprising the steps of forming a die blank having a first opening and a larger second opening, each opening extending along a portion of the length of the die blank; elastically contracting the transverse size of the first opening by an amount that varies continuously along at least a portion of the length of the die; forming a hole through the die blank; and releasing the elastic contraction of the die blank whereby the size of the first opening is permitted to expand.
Claim 10
Dependent Claim
27 words
The method according to claim 5 further comprising: forming a land on the inner surface of the die blank at the innermost extremity of the first opening.
Claim 11
Dependent Claim
78 words
The method according to claim 5 wherein forming the openings in the die blank comprises: boring a first axially directed cylindrical hole through a portion of the length of the die blank from a first axial end thereof; and boring a second axially directed cylindrical hole aligned with the first hole having a larger diameter than the first hole through a portion of the length of the die blank from a second end axially opposite the first end.
Claim 12
Dependent Claim
24 words
The method of claim 7 further comprising the step of connecting the first and second holes across the full diameter of the first hole.
Claim 13
Dependent Claim
63 words
The method according to claim 5 wherein elastically contracting the size of the first opening by elastic contraction of the die blank comprises: fitting a sleeve having a smaller inner diameter than the outer diameter of the die blank over the outer surface of the blank to produce an elastic contraction of the die blank that varies along the length of the die.
Claim 14
Dependent Claim
72 words
The method of claim 9 wherein the sleeve having an outer surface whose diameter varies linearly over its length from its largest diameter located adjacent an axial end of the die blank to its smallest diameter located at the axial opposite end of the sleeve is fitted with diametral interference between the die blank and a case having a bore formed with a complementary surface to the outer surface of the die.
Claim 15
Dependent Claim
36 words
The method of claim 5 wherein forming a hole through the die blank comprises: forming the outer contour of an electrode along the length of the first opening by passing the electrode through the first opening.
Claim 16
Dependent Claim
37 words
The method of claim 3 wherein forming a hole through the die blank comprises forming an axial hole through the die blank having the outer contour of an electrode and passing the electrode through the die blank.
Claim 17
Dependent Claim
26 words
The method of claim 11 or 12 wherein the electrode is made to rotate about its longitudinal axis as it passes axially through the die blank.
Claim 18
Dependent Claim
64 words
The method of claim 3 or 5 comprising the further steps of: removing the recast layer from the inner surface of the die; passing a tapered grinder through the inner surface of the die to establish the desired inner diameter of the die; forming a land on the inner diameter of the hole adjacent the axial location of the least amount of elastic contraction.