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US4273629A Expired / Lapsed US ⏱️ 0.0 years remaining

Solid polymer electrolyte chlor-alkali process and electrolytic cell

Assignee: PPG Industries Inc
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Filing: 1979-02-23
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Granted: 1981-06-16
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Expires: 1999-02-23
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Abstract

Abstract Disclosed is a bipolar unit for a solid polymer electrolyte bipolar electrolyzer. Also disclosed is a bipolar unit for a solid polymer electrolyte bipolar electrolyzer having reagent feed and product recovery means incorporated therein. Additionally, there is disclosed a cathode depolarization catalyst.

Inventors

  • 👤 Malcolm Korach

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 04:14
CPC Classifications
C; C25; C25B; C25B1/00; C25B1/01; C25B1/34; C25B1/46; C25B11/00; C25B11/04; C25B11/051; C25B9/00; C25B9/70; C25B9/73; C25B9/75; C25B9/77

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 164 words
In a method of operating a solid polymer electrolyte bipolar electrolyzer having a plurality of individual solid polymer electrolyte bipolar electrolyzers electrically and mechanically in series, each of said individual solid polymer electrolyte cells comprising a permionic membrane having an anodic electrocatalyst on the anodic first surface thereof and a cathodic electrocatalyst on the cathodic second surface thereof, and wherein each of said cells is separated by a bipolar unit therebetween, which method comprises feeding brine to said anolyte compartments from an external supply, feeding water to said catholyte compartments from an external supply, imposing an electrical potential across said electrolyzer, recovering an anolyte product from anolyte compartments, and recovering a catholyte product from said catholyte compartments the improvement comprising feeding said brine and water from external supply means into and through said bipolar unit to a surface of said bipolar unit parallel to said solid polymer electrolyte, and through porous means in said bipolar units to said individual solid polymer electrolyte electrolytic cells.
Claim 2
Dependent Claim 164 words
In a method of operating a solid polymer electrolyte bipolar electrolyzer having a plurality of individual solid polymer electrolyte bipolar electrolyzers electrically and mechanically in series, each of said individual solid polymer electrolyte cells comprising a permionic membrane having an anodic electrocatalyst on the anodic first surface thereof and a cathodic electrocatalyst on the cathodic second surface thereof, and wherein each of said cells is separated by a bipolar unit therebetween, which method comprises feeding brine to said anolyte compartments from an external supply, feeding water to said catholyte compartments from an external supply, imposing an electrical potential across said electrolyzer, recovering an anolyte product from anolyte compartments, and recovering a catholyte product from said catholyte compartments the improvement comprising feeding said brine and water from external supply means into and through said bipolar unit to a surface of said bipolar unit parallel to said solid polymer electrolyte, and through porous means in said bipolar units to said individual solid polymer electrolyte electrolytic cells.
Claim 3
Dependent Claim 12 words
The method of claim 1 comprising recovering product through said bipolar unit.
Claim 4
Dependent Claim 83 words
In an electrolytic cell having a solid polymer electrolyte with an anodic electrocatalyst on an anodic, first surface thereof and a cathodic electrocatalyst on an opposite, cathodic second surface thereof, means for feeding oxidant to the cathodic, second surface of the solid polymer electrolyte, and an HO 2 - disproportionation catalyst the improvement wherein said HO 2 - disproportionation catalyst comprises a porous electroconductive substrate having a porous hydrophobic surface thereon in contact with the cathodic, second suface of the solid polymer electrolyte.
Claim 5
Dependent Claim 83 words
In an electrolytic cell having a solid polymer electrolyte with an anodic electrocatalyst on an anodic, first surface thereof and a cathodic electrocatalyst on an opposite, cathodic second surface thereof, means for feeding oxidant to the cathodic, second surface of the solid polymer electrolyte, and an HO 2 - disproportionation catalyst the improvement wherein said HO 2 - disproportionation catalyst comprises a porous electroconductive substrate having a porous hydrophobic surface thereon in contact with the cathodic, second suface of the solid polymer electrolyte.
Claim 6
Dependent Claim 24 words
The electrolytic cell of claim 3 wherein the HO 2 - disproportionation catalyst comprises a porous carbon substrate with a porous fluorocarbon surface thereon.
Claim 7
Dependent Claim 20 words
The electrolytic cell of claim 4 wherein the HO 2 - disproportionation catalyst is admixed with the cathodic electro catalyst.
Claim 8
Dependent Claim 85 words
In an electrolytic cell having a solid polymer electrolyte with an anodic electrocatalyst on an anodic, first surface thereof and a cathodic electrocatalyst on an opposite, cathodic second surface means thereof, for feeding oxidant to the cathodic, second surface of the solid polymer electrolyte, and an HO 2 - disproportionation catalyst in contact with the cathodic, second surface of the solid polymer electrolyte, the improvement wherein the HO 2 - disproportionation catalyst comprises a porous electroconductive carbon substrate having a porous, hydrophobic, fluorocarbon surface thereof.
Claim 9
Dependent Claim 85 words
In an electrolytic cell having a solid polymer electrolyte with an anodic electrocatalyst on an anodic, first surface thereof and a cathodic electrocatalyst on an opposite, cathodic second surface means thereof, for feeding oxidant to the cathodic, second surface of the solid polymer electrolyte, and an HO 2 - disproportionation catalyst in contact with the cathodic, second surface of the solid polymer electrolyte, the improvement wherein the HO 2 - disproportionation catalyst comprises a porous electroconductive carbon substrate having a porous, hydrophobic, fluorocarbon surface thereof.
Claim 10
Dependent Claim 19 words
The electrolytic cell of claim 6 wherein the HO 2 - disproportionation catalyst is admixed with the cathodic electrocatalyst.
Claim 11
Dependent Claim 95 words
In an electrolytic cell having a solid polymer electrolyte with an anodic electrocatalyst on an anodic, first surface thereof and a cathodic electrocatalyst on an opposite, cathodic second surface means thereof, for feeding oxidant to the cathodic, second surface of the solid polymer electrolyte, and an HO 2 - disproportionation catalyst in contact with the cathodic, second surface of the solid polymer electrolyte, the improvement wherein the HO 2 - disproportionation catalyst comprises a porous electroconductive substrate having a porous, hydrophobic surface thereon, the HO 2 - disproportionation catalyst being admixed with the cathodic electrocatalyst.
Claim 12
Dependent Claim 95 words
In an electrolytic cell having a solid polymer electrolyte with an anodic electrocatalyst on an anodic, first surface thereof and a cathodic electrocatalyst on an opposite, cathodic second surface means thereof, for feeding oxidant to the cathodic, second surface of the solid polymer electrolyte, and an HO 2 - disproportionation catalyst in contact with the cathodic, second surface of the solid polymer electrolyte, the improvement wherein the HO 2 - disproportionation catalyst comprises a porous electroconductive substrate having a porous, hydrophobic surface thereon, the HO 2 - disproportionation catalyst being admixed with the cathodic electrocatalyst.
Claim 13
Dependent Claim 24 words
The electrolytic cell of claim 8 wherein the HO 2 - disproportionation catalyst comprises a porous carbon substrate with a porous fluorocarbon surface thereon.

References Cited (Backward Citations)

US3945844A Cited
US3884792A Cited
US3919059A Cited
US4017663A Cited
US4056452A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-06-15 1984-12-15 1985-06-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-06-15 1988-12-15 1989-06-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-06-15 1992-12-15 1993-06-16 $7700.00 Window Closed / Lapsed

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