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US4272501A Expired / Lapsed US ⏱️ 0.0 years remaining

Carbon fibers from SRC pitch

Assignee: International Coal Refining Co
•
Filing: 1980-03-03
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Granted: 1981-06-09
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Expires: 2000-03-03
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Abstract

Abstract This invention relates to an improved method of manufacturing carbon fibers from a coal derived pitch. The improvement resides in the use of a solvent refined coal which has been hydrotreated and subjected to solvent extraction whereby the hetero atom content in the resulting product is less than 4.0% by weight and the softening point is between about 100 DEG -250 DEG F.

Inventors

  • 👤 Eugene J. Greskovich
  • 👤 Edwin N. Givens

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 23:10
CPC Classifications
D; D01; D01F; D01F9/00; D01F9/08; D01F9/12; D01F9/14; D01F9/145; D01F9/15; D01F9/32; D01F9/322

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 190 words
In a process for manufacturing a carbon fiber from a coal derived pitch, the improvement which comprises utilizing as said coal derived pitch a solvent refined coal containing hetero atoms and a soluble and insoluble portion therein which has been treated in accordance with the following process steps: (a) hydrotreating the solvent refined coal in the presence of a catalyst under conditions suited to reduce the heteroatom content but insufficient to convert more than 25% of the solvent refined coal to a fraction having a boiling point less than 850° F.; (b) distilling the fraction generated in the hydrotreating step (a) under conditions suitable for removing volatiles therefrom leaving a heavy fraction having a boiling point of greater than 850° F.; (c) subjecting the heavy fraction from step (b) to solvent extraction, said solvent extraction being effective for extracting the soluble portion of the solvent refined coal and reducing the total hetero atom content of the solubilized portion to less than 4% by weight; and (d) recovering the mixture of the soluble portion and solvent from the solvent extraction step and removing the solvent therefrom to form an SRC pitch.
Claim 2
Dependent Claim 190 words
In a process for manufacturing a carbon fiber from a coal derived pitch, the improvement which comprises utilizing as said coal derived pitch a solvent refined coal containing hetero atoms and a soluble and insoluble portion therein which has been treated in accordance with the following process steps: (a) hydrotreating the solvent refined coal in the presence of a catalyst under conditions suited to reduce the heteroatom content but insufficient to convert more than 25% of the solvent refined coal to a fraction having a boiling point less than 850° F.; (b) distilling the fraction generated in the hydrotreating step (a) under conditions suitable for removing volatiles therefrom leaving a heavy fraction having a boiling point of greater than 850° F.; (c) subjecting the heavy fraction from step (b) to solvent extraction, said solvent extraction being effective for extracting the soluble portion of the solvent refined coal and reducing the total hetero atom content of the solubilized portion to less than 4% by weight; and (d) recovering the mixture of the soluble portion and solvent from the solvent extraction step and removing the solvent therefrom to form an SRC pitch.
Claim 3
Dependent Claim 28 words
The process of claim 1 wherein said hydrotreating is insufficient to convert more than 10% of the solvent refined coal to a boiling point less than 850° F.
Claim 4
Dependent Claim 18 words
The process of claim 2 wherein said SRC pitch has a total hetero atom content of from 2.5-3.8%.
Claim 5
Dependent Claim 37 words
The process of claim 3 wherein said solvent in step (c) is selected from the group consisting of C 5-10 aliphatic hydrocarbon, C 6-10 aromatic, chlorinated aliphatic hydrocarbon, C 1-8 aliphatic or cyclic alcohols, cyclohexanone and benzaldehyde.

References Cited (Backward Citations)

GB1315940A Cited
US4146576A Cited
JPS5175126A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-06-08 1984-12-08 1985-06-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-06-08 1988-12-08 1989-06-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-06-08 1992-12-08 1993-06-09 $7700.00 Window Closed / Lapsed

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