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Oxidation resistant iron base alloy articles for welding

Assignee: Haynes International Inc
•
Filing: 1979-11-29
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Granted: 1981-06-09
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Expires: 1999-11-29
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Abstract

Abstract An improved oxidation resistant iron base alloy article for welding to another article to form a composite product with reduced heat affected zone cracking is provided consisting essentially of about 0.05 to 0.7% carbon, less than 0.3% columbium, about 15 to 30% cobalt, about 18 to 25% chromium, about 0 to 2% manganese, about 1 to 6% molybdenum, about 0.10 to 0.30% nitrogen, about 15 to 30% nickel, about 0.2 to 0.6% silicon, about 0.1 to 2% tantalum, about 1 to 10% tungsten, about 0 to 0.1% zirconium, about 0 to 0.5% aluminum, about 0 to 0.1% lanthanum and the balance iron >23 w/o with incidental impurities not exceeding 0.6% in aggregate. The combined % of columbium and tantalum being at least 0.4% and the combined carbon and nitrogen being >0.2%.

Inventors

  • 👤 Robert B. H. Herchenroeder
  • 👤 H. Joseph Klein

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 05:28
CPC Classifications
C; C22; C22C; C22C38/00; C22C38/18; C22C38/40; C22C38/52

Claims Analysis

Total Claims: 31
Claim 1
Independent Claim 129 words
An improved oxidation resistant iron base alloy article for subsequent welding to another article to form a composite product characterized by reduced heat affected zone cracking high oxidation resistance and improved thermal fatigue resistance as compared with columbium and vanadium bearing iron base alloys consisting essentially of about 0.05 to 0.7% carbon, less than 0.3% columbium, about 15 to 30% cobalt, about 18 to 25% chromium, about 0 to 2% manganese, about 1 to 6% molybdenum, about 0.10 to 0.30% nitrogen, about 15 to 30% nickel, about 0.2 to 0.8% silicon, about 0.1 to 2% tantalum, about 1 to 10% tungsten, about 0 to 0.1% zirconium, about 0.1 to 0.5% aluminum, about 0.001 to 0.1% lanthanum and the balance >23% iron with incidental impurities aggregating less than about 0.6%.
Claim 2
Dependent Claim 129 words
An improved oxidation resistant iron base alloy article for subsequent welding to another article to form a composite product characterized by reduced heat affected zone cracking high oxidation resistance and improved thermal fatigue resistance as compared with columbium and vanadium bearing iron base alloys consisting essentially of about 0.05 to 0.7% carbon, less than 0.3% columbium, about 15 to 30% cobalt, about 18 to 25% chromium, about 0 to 2% manganese, about 1 to 6% molybdenum, about 0.10 to 0.30% nitrogen, about 15 to 30% nickel, about 0.2 to 0.8% silicon, about 0.1 to 2% tantalum, about 1 to 10% tungsten, about 0 to 0.1% zirconium, about 0.1 to 0.5% aluminum, about 0.001 to 0.1% lanthanum and the balance >23% iron with incidental impurities aggregating less than about 0.6%.
Claim 3
Dependent Claim 17 words
The alloy article of claim 1 wherein the zirconium content is in the range 0.001 to 0.1%.
Claim 4
Dependent Claim 17 words
The alloy article of claim 1 wherein the manganese content is in the range 0.5 to 2%.
Claim 5
Dependent Claim 17 words
The alloy article of claim 1 wherein the aluminum content is in the range 0.1 to 0.5%.
Claim 6
Dependent Claim 24 words
The alloy article of claim 1 having 0.001 to 0.3% zirconium, 0.5 to 2% manganese, 0.001 to 0.1% lanthanum, and 0.1 to 0.5% aluminum.
Claim 7
Dependent Claim 129 words
An improved oxidation resistant iron base alloy article for welding to another article to form a composite product characterized by reduced heat affected zone cracking high oxidation resistance and improved thermal fatigue resistance as compared with columbium and vanadium bearing iron base alloys consisting essentially of about 0.1 to 0.5% aluminum, about 0.05 to 0.16% carbon, less than 0.20% columbium, about 15 to 25% cobalt, about 18 to 25% chromium, about 0 to 2% manganese, about 2 to 5% molybdenum, about 0.10 to 0.25% nitrogen, about 15 to 25% nickel, about 0.2 to 0.5% silicon, about 0.3 to 2% tantalum, about 1 to 8% tungsten, about 0 to 0.1% zirconium, about 0.001 to 0.1% lanthanum and the balance >23% w/o iron with incidental impurities aggregating less than about 0.6%.
Claim 8
Dependent Claim 129 words
An improved oxidation resistant iron base alloy article for welding to another article to form a composite product characterized by reduced heat affected zone cracking high oxidation resistance and improved thermal fatigue resistance as compared with columbium and vanadium bearing iron base alloys consisting essentially of about 0.1 to 0.5% aluminum, about 0.05 to 0.16% carbon, less than 0.20% columbium, about 15 to 25% cobalt, about 18 to 25% chromium, about 0 to 2% manganese, about 2 to 5% molybdenum, about 0.10 to 0.25% nitrogen, about 15 to 25% nickel, about 0.2 to 0.5% silicon, about 0.3 to 2% tantalum, about 1 to 8% tungsten, about 0 to 0.1% zirconium, about 0.001 to 0.1% lanthanum and the balance >23% w/o iron with incidental impurities aggregating less than about 0.6%.
Claim 9
Dependent Claim 23 words
The alloy article of claim 6 having about 0.1 to 0.5% aluminum, about 0.5 to 2% manganese, and about 0.001 to 0.1% zirconium.
Claim 10
Dependent Claim 15 words
The alloy article of claim 6 wherein the aggregate % of carbon plus nitrogen >0.2.
Claim 11
Dependent Claim 15 words
The alloy article of claim 7 wherein the aggregate % of carbon plus nitrogen >0.25.
Claim 12
Dependent Claim 139 words
An improved oxidation resistant iron base alloy article for welding to another article to form a composite product characterized by reduced heat affected zone cracking high oxidation resistance and improved thermal fatigue resistance as compared with columbium and vanadium bearing iron base alloys consisting essentially of about 0.1 to 0.5% aluminum, about 0.05 to 0.16% carbon, less than 0.2% columbium, about 15 to 25% cobalt, about 19 to 25% chromium, about 0.5 to 2.0% manganese, about 0.10 to 0.25% nitrogen, about 15 to 25% nickel, about 2 to 5% molybdenum, about 0.2 to 0.15% silicon, about 0.4 to 2% tantalum, about 1 to 8% tungsten, about 0.001 to 0.1% zirconium, about 0.001 to 0.1% lanthanum and the balance >23% iron with incidental impurities aggregating less than about 0.6% and wherein the aggregate % of carbon plus nitrogen is >0.2.
Claim 13
Dependent Claim 139 words
An improved oxidation resistant iron base alloy article for welding to another article to form a composite product characterized by reduced heat affected zone cracking high oxidation resistance and improved thermal fatigue resistance as compared with columbium and vanadium bearing iron base alloys consisting essentially of about 0.1 to 0.5% aluminum, about 0.05 to 0.16% carbon, less than 0.2% columbium, about 15 to 25% cobalt, about 19 to 25% chromium, about 0.5 to 2.0% manganese, about 0.10 to 0.25% nitrogen, about 15 to 25% nickel, about 2 to 5% molybdenum, about 0.2 to 0.15% silicon, about 0.4 to 2% tantalum, about 1 to 8% tungsten, about 0.001 to 0.1% zirconium, about 0.001 to 0.1% lanthanum and the balance >23% iron with incidental impurities aggregating less than about 0.6% and wherein the aggregate % of carbon plus nitrogen is >0.2.
Claim 14
Dependent Claim 15 words
The alloy article of claim 10 having about 1 to 4% tungsten and columbium >0.1%.
Claim 15
Dependent Claim 17 words
The alloy article of claim 10 wherein the aggregate columbium and tantalum content is at least 0.4%.
Claim 16
Dependent Claim 17 words
The alloy article of claim 11 wherein the aggregate columbium and tantalum content is at least 0.4%.
Claim 17
Dependent Claim 16 words
The alloy article of claim 10 wherein the aggregate % of carbon plus nitrogen is >0.25.
Claim 18
Dependent Claim 92 words
An improved oxidation resistant iron base alloy consisting essentially of about 0.05 to 0.7% carbon, less than 0.3% columbium, about 15 to 30% cobalt, about 18 to 25% chromium, about 0 to 2% manganese, about 1 to 6% molybdenum, about 0.10 to 0.30% nitrogen, about 15 to 30% nickel, about 0.2 to 0.8% silicon, about 0.1 to 2% tantalum, about 1 to 10% tungsten, about 0 to 0.1% zirconium about 0.1 to 0.5% aluminum, about 0.001% to 0.1% lanthanum and the balance >23% iron with incidental impurities aggregating less than about 0.6%.
Claim 19
Dependent Claim 92 words
An improved oxidation resistant iron base alloy consisting essentially of about 0.05 to 0.7% carbon, less than 0.3% columbium, about 15 to 30% cobalt, about 18 to 25% chromium, about 0 to 2% manganese, about 1 to 6% molybdenum, about 0.10 to 0.30% nitrogen, about 15 to 30% nickel, about 0.2 to 0.8% silicon, about 0.1 to 2% tantalum, about 1 to 10% tungsten, about 0 to 0.1% zirconium about 0.1 to 0.5% aluminum, about 0.001% to 0.1% lanthanum and the balance >23% iron with incidental impurities aggregating less than about 0.6%.
Claim 20
Dependent Claim 16 words
The alloy of claim 15 wherein the zirconium content is in the range 0.001 to 0.1%.
Claim 21
Dependent Claim 16 words
The alloy of claim 15 wherein the manganese content is in the range 0.5 to 2%.
Claim 22
Dependent Claim 23 words
The alloy of claim 15 having 0.001 to 0.1% zirconium, 0.5 to 2% manganese, 0.001 to 0.1% lanthanum and 0.1 to 0.5% aluminum.
Claim 23
Dependent Claim 92 words
An improved oxidation resistant iron base alloy consisting essentially of about 0.1 to 0.5% aluminum, about 0.05 to 0.16% carbon, less than 0.20% columbium, about 15 to 25% cobalt, about 18 to 25% chromium, about 0 to 2% manganese, about 2 to 5% molybdenum, about 0.10 to 0.25% nitrogen, about 15 to 25% nickel, about 0.2 to 0.5% silicon, about 0.3 to 2% tantalum, about 1 to 8% tungsten, about 0 to 0.1% zirconium, about 0.001% to 0.1% lanthanum and the balance >23% iron with incidental impurities aggregating less than about 0.6%.
Claim 24
Dependent Claim 92 words
An improved oxidation resistant iron base alloy consisting essentially of about 0.1 to 0.5% aluminum, about 0.05 to 0.16% carbon, less than 0.20% columbium, about 15 to 25% cobalt, about 18 to 25% chromium, about 0 to 2% manganese, about 2 to 5% molybdenum, about 0.10 to 0.25% nitrogen, about 15 to 25% nickel, about 0.2 to 0.5% silicon, about 0.3 to 2% tantalum, about 1 to 8% tungsten, about 0 to 0.1% zirconium, about 0.001% to 0.1% lanthanum and the balance >23% iron with incidental impurities aggregating less than about 0.6%.
Claim 25
Dependent Claim 27 words
The alloy of claim 19 having about 0.1 to 0.5% aluminum, about 0.5 to 2% manganese, about 0.001 to 0.1% zirconium and about 0.001 to 0.1% lanthanum.
Claim 26
Dependent Claim 15 words
The alloy of claim 19 wherein the aggregate % of carbon plus nitrogen is >0.25.
Claim 27
Dependent Claim 98 words
An improved oxidation resistant iron base alloy consisting essentially of about 0.1 to 0.5% aluminum, about 0.05 to 0.16% carbon, less than 0.2% columbium, about 15 to 25% cobalt, about 19 to 23% chromium, about 0.5 to 2.0% manganese, about 0.10 to 0.25% nitrogen, about 15 to 25% nickel, about 0.2 to 0.5% silicon, about 0.4 to 2% tantalum, about 1 to 8% tungsten, about 0.001 to 0.1% zirconium, about 0.001 to 0.1% lanthanum and the balance >23% carbon with incidental impurities aggregating less than about 0.6% and wherein the aggregate % of carbon plus nitrogen is >0.25.
Claim 28
Dependent Claim 98 words
An improved oxidation resistant iron base alloy consisting essentially of about 0.1 to 0.5% aluminum, about 0.05 to 0.16% carbon, less than 0.2% columbium, about 15 to 25% cobalt, about 19 to 23% chromium, about 0.5 to 2.0% manganese, about 0.10 to 0.25% nitrogen, about 15 to 25% nickel, about 0.2 to 0.5% silicon, about 0.4 to 2% tantalum, about 1 to 8% tungsten, about 0.001 to 0.1% zirconium, about 0.001 to 0.1% lanthanum and the balance >23% carbon with incidental impurities aggregating less than about 0.6% and wherein the aggregate % of carbon plus nitrogen is >0.25.
Claim 29
Dependent Claim 14 words
The alloy of claim 22 having about 1 to 4% tungsten and columbium >0.1%.
Claim 30
Dependent Claim 16 words
The alloy of claim 22 wherein the aggregate columbium and tantalum content is at least 0.4%.
Claim 31
Dependent Claim 16 words
The alloy of claim 23 wherein the aggregate columbium and tantalum content is at least 0.4%.

References Cited (Backward Citations)

US2432615A Cited
DE2162352A1 Cited
US3865581A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-06-08 1984-12-08 1985-06-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-06-08 1988-12-08 1989-06-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-06-08 1992-12-08 1993-06-09 $7700.00 Window Closed / Lapsed

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