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Methods of developing photopolymerizable compositions containing an 0-nitroaromatic compound as photoinhibitor

Assignee: EIDP Inc
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Filing: 1979-09-28
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Granted: 1981-05-26
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Expires: 1999-09-28
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Abstract

Abstract A photopolymerizable coating composition comprising (1) a nongaseous, ethylenically unsaturated, polymerizable compound, (2) a specified nitroaromatic compound, and (3) an organic, radiation-sensitive, free-radical generating system is useful for making a positive or negative polymeric image on a substrate.

Inventors

  • 👤 Jose F. Pazos

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 06:14
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/004; G03F7/027; G03F7/028; G03F7/031; C; C08; C08F; C08F2/00; C08F2/46; C08F2/48; C08F2/50; C09; C09D; C09D4/00; C09D4/06; Y; Y10; Y10S; Y10S430/00; Y10S430/1053; Y10S430/1055; Y10S430/114; Y10S430/117; Y10S430/118

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 661 words
Method of making a positive polymeric image on a substrate which comprises (1) coating the substrate with the photopolymerizable coating composition in which the photopolymerizable and photosensitive components consist essentially of (a) normally nongaseous, ethylenically unsaturated compound selected from the group consisting of unsaturated esters of polyols, unsaturated amides, vinyl esters and unsaturated aldehydes capable of addition polymerization by free-radical initiated chain propagation, (b) 0.004 to 0.7 part by weight, per part of component (a), of nitroaromatic compound of the formula ##STR22## wherein R 1 , R 2 , R 3 and R 4 , alike or different, are H, OH, halogen, NO 2 , CN, alkyl of 1 to 18 carbons, alkoxy in which the alkyl is of 1 to 18 carbons, acyloxy of 2-7 carbons, aryl of 6 to 18 carbons, benzyl, halogen-substituted phenyl, polyether of 2 to 18 carbons and 2 to 10 oxygens, dialkylamino in which each alkyl is of 1 to 18 carbons, thioalkyl in which the alkyl is of 1 to 18 carbons, or thioaryl in which the aryl is of 6 to 18 carbons, R 2 and R 3 , taken together, are --OCH 2 O-- or --O--CH 2 CH 2 O-- q in which q is an integer from 1 to 5, or any two of R 1 , R 2 , R 3 and R 4 , taken together, are the residue of a second benzene ring fused onto the benzene nucleus, with the proviso that not more than one of R 1 , R 2 , R 3 and R 4 is OH or NO 2 , R 5 is H, alkyl of 1 to 18 carbons, halogen, phenyl, or alkoxy in which the alkyl is of 1 to 18 carbons, R 6 is H, OH, alkyl of 1 to 18 carbons, phenyl, alkoxy in which the alkyl is of 1 to 18 carbons, or aryloxy of 6 to 18 carbons unsubstituted or substituted with halogen, alkyl of 1 to 6 carbons, or alkoxy of 1 to 6 carbons, with the proviso that only one of R 5 and R 6 is H, or R 5 and R 6 taken together are ═O, ═CH 2 , --O--CH 2 --, ═NC 6 H 5 , ═NC 6 H 4 N(alkyl) 2 in which each alkyl is of 1 to 18 carbons, --O--C 2 H 4 --O--, ═N(alkyl) in which the alkyl is of 1 to 6 carbons, ##STR23## in which the hydrocarbylene group is of 1 to 18 carbons, or ##STR24## in which R 8 and R 9 , alike or different, are H or alkyl of 1 to 4 carbons, and R 7 and R 10 , alike or different, are --CN, --COR 11 in which R 11 is alkyl of 1 to 5 carbons, or --COOR 12 in which R 12 is alkyl of 1 to 6 carbons which may be interrupted by an oxygen atom, alkenyl of 2 to 5 carbons, or alkynyl of 2 to 5 carbons, or R 7 and R 8 together, or R 9 and R 10 together, complete a 6-membered carbocyclic ring containing a keto group, and (c) 0.001 to 10 parts by weight, per part of component (a), of an organic, radiation-sensitive, free-radical generating system, activatable by actinic radiation that does not significantly rearrange the nitroaromatic compound to an inhibitor of free-radical polymerization, (2) imagewise exposing a portion of the photopolymerizable coating through an image-bearing transparency to radiation at least 20% of which has a wavelength of 200 to 380 nm, thereby rearranging at least some of the nitroaromatic compound to polymerization inhibiting nitroso-aromatic compound, and (3) subjecting the coating to a second exposure whereby a greater portion of the coating, including the portion exposed during the imagewise exposure, is exposed to radiation substantially limited to wavelengths greater than 380 nm, whereby a positive polymeric image is formed in the areas exposed during the second exposure but not exposed during the imagewise exposure.
Claim 2
Dependent Claim 661 words
Method of making a positive polymeric image on a substrate which comprises (1) coating the substrate with the photopolymerizable coating composition in which the photopolymerizable and photosensitive components consist essentially of (a) normally nongaseous, ethylenically unsaturated compound selected from the group consisting of unsaturated esters of polyols, unsaturated amides, vinyl esters and unsaturated aldehydes capable of addition polymerization by free-radical initiated chain propagation, (b) 0.004 to 0.7 part by weight, per part of component (a), of nitroaromatic compound of the formula ##STR22## wherein R 1 , R 2 , R 3 and R 4 , alike or different, are H, OH, halogen, NO 2 , CN, alkyl of 1 to 18 carbons, alkoxy in which the alkyl is of 1 to 18 carbons, acyloxy of 2-7 carbons, aryl of 6 to 18 carbons, benzyl, halogen-substituted phenyl, polyether of 2 to 18 carbons and 2 to 10 oxygens, dialkylamino in which each alkyl is of 1 to 18 carbons, thioalkyl in which the alkyl is of 1 to 18 carbons, or thioaryl in which the aryl is of 6 to 18 carbons, R 2 and R 3 , taken together, are --OCH 2 O-- or --O--CH 2 CH 2 O-- q in which q is an integer from 1 to 5, or any two of R 1 , R 2 , R 3 and R 4 , taken together, are the residue of a second benzene ring fused onto the benzene nucleus, with the proviso that not more than one of R 1 , R 2 , R 3 and R 4 is OH or NO 2 , R 5 is H, alkyl of 1 to 18 carbons, halogen, phenyl, or alkoxy in which the alkyl is of 1 to 18 carbons, R 6 is H, OH, alkyl of 1 to 18 carbons, phenyl, alkoxy in which the alkyl is of 1 to 18 carbons, or aryloxy of 6 to 18 carbons unsubstituted or substituted with halogen, alkyl of 1 to 6 carbons, or alkoxy of 1 to 6 carbons, with the proviso that only one of R 5 and R 6 is H, or R 5 and R 6 taken together are ═O, ═CH 2 , --O--CH 2 --, ═NC 6 H 5 , ═NC 6 H 4 N(alkyl) 2 in which each alkyl is of 1 to 18 carbons, --O--C 2 H 4 --O--, ═N(alkyl) in which the alkyl is of 1 to 6 carbons, ##STR23## in which the hydrocarbylene group is of 1 to 18 carbons, or ##STR24## in which R 8 and R 9 , alike or different, are H or alkyl of 1 to 4 carbons, and R 7 and R 10 , alike or different, are --CN, --COR 11 in which R 11 is alkyl of 1 to 5 carbons, or --COOR 12 in which R 12 is alkyl of 1 to 6 carbons which may be interrupted by an oxygen atom, alkenyl of 2 to 5 carbons, or alkynyl of 2 to 5 carbons, or R 7 and R 8 together, or R 9 and R 10 together, complete a 6-membered carbocyclic ring containing a keto group, and (c) 0.001 to 10 parts by weight, per part of component (a), of an organic, radiation-sensitive, free-radical generating system, activatable by actinic radiation that does not significantly rearrange the nitroaromatic compound to an inhibitor of free-radical polymerization, (2) imagewise exposing a portion of the photopolymerizable coating through an image-bearing transparency to radiation at least 20% of which has a wavelength of 200 to 380 nm, thereby rearranging at least some of the nitroaromatic compound to polymerization inhibiting nitroso-aromatic compound, and (3) subjecting the coating to a second exposure whereby a greater portion of the coating, including the portion exposed during the imagewise exposure, is exposed to radiation substantially limited to wavelengths greater than 380 nm, whereby a positive polymeric image is formed in the areas exposed during the second exposure but not exposed during the imagewise exposure.
Claim 3
Dependent Claim 75 words
The method of claim 1 in which at least 30% of the radiation in the imagewise exposure has a wavelength of 200 to 380 nm, the radiation in the second exposure has wavelengths substantially limited to greater than 380 to 800 nm, and component (c) has at least one component having an active radiation absorption band with a molar extinction coefficient of at least 50 within the range of greater than 380 to 800 nm.
Claim 4
Dependent Claim 35 words
The method of claim 2 in which the positive polymeric image formed in step (3) is developed by removing the nonpolymerized portion of the photopolymerizable coating in the areas exposed to the imagewise exposure radiation.
Claim 5
Dependent Claim 39 words
The method of claim 2 in which the image formed in step (3) is developed by differential adhesion of a pigment toner to the unpolymerized portion of the photopolymerizable coating in the areas exposed to the imagewise exposure radiation.
Claim 6
Dependent Claim 27 words
The method of claim 2 in which the photopolymerizable composition also contains 10 to 80% by weight, based on the total solids content, of a polymeric binder.
Claim 7
Dependent Claim 20 words
The method of claim 2 in which component (a) is an unsaturated ester of a polyol and an α-methylenecarboxylic acid.
Claim 8
Dependent Claim 215 words
The method of claim 6 in which component (b) is of the formula R 1 is H or methoxy; R 2 and R 3 are H, alkoxy of 1 to 6 carbons, polyether of 2 to 18 carbons and 2 to 10 oxygens, alkyl of 1 to 6 carbons, or acetoxy; or R 2 and R 3 , taken together, are --OCH 2 O-- or --O--CH 2 CH 2 O-- 5 ; R 4 is H; R 5 is H, alkyl of 1 to 6 carbons, alkoxy of 1 to 6 carbons, or phenyl; R 6 is OH, alkoxy of 1 to 6 carbons, or phenoxy substituted with up to three chlorines, alkyls of 1 to 6 carbons, or alkoxys of 1 to 6 carbons; or R 5 and R 6 , taken together, are ═O, ═NC 6 H 5 , ##STR25## in which the hydrocarbylene group is of 2 to 6 carbons, =N (alkyl) in which alkyl is n-alkyl of 1 to 6 carbons or t-butyl, or ##STR26## in which R 8 and R 9 are alike and are H or methyl, and R 7 and R 10 are alike and are --CN, --COR 11 in which R 11 is methyl or ethyl, or --COOR 12 in which R 12 is methyl or ethyl.
Claim 9
Dependent Claim 21 words
The method of claim 7 in which the α-methylenecarboxylic acid is selected from the group consisting of acrylic and methacrylic acids.
Claim 10
Dependent Claim 25 words
The method of claim 8 in which the photopolymerizable composition contains 0.01 to 2 parts by weight, per part of component (a), of component (c).
Claim 11
Dependent Claim 22 words
The method of claim 9 in which component (c) includes a compound selected from the group consisting of phenanthrenequinones and 2,4,5-triarylimidazolyl dimers.
Claim 12
Dependent Claim 25 words
The method of claim 10 in which the photopolymerizable composition contains 0.04 to 0.15 part by weight, per part of component (a), of component (b).
Claim 13
Dependent Claim 19 words
The method of claim 11 in which any alkyl groups in component (b) are of 1 to 6 carbons.
Claim 14
Dependent Claim 30 words
The method of claim 12 in which the polymeric binder is selected from the group consisting of vinyl addition polymers containing free carboxylic acid groups, polyacrylate esters and poly-α-alkylacrylate esters.
Claim 15
Dependent Claim 55 words
The method of claim 13 in which the radiation in the second exposure has wavelengths substantially limited to 400 to 600 nm, and the component (c) has at least one component that has an active radiation absorption band with a molar extinction coefficient of at least 50 within the range of 400 to 600 nm.
Claim 16
Dependent Claim 31 words
The method of claim 14 in which the positive polymeric image is developed by removing the nonpolymerized portion of the photopolymerizable coating in the areas exposed to the imagewise exposure radiation.
Claim 17
Dependent Claim 35 words
The method of claim 15 in which the image is developed by differential adhesion of a pigment toner to the unpolymerized portion of the photopolymerizable coating in the areas exposed to the imagewise exposure radiation.
Claim 18
Independent Claim 600 words
The method of making a negative polymeric image on a substrate which comprises (1) coating the substrate with the photopolymerizable coating composition in which the photopolymerizable and photosensitive components consist essentially of (a) normally nongaseous, ethylenically unsaturated compound selected from the group consisting of unsaturated esters of polyols, unsaturated amides, vinyl esters and unsaturated aldehydes capable of addition polymerization by free-radical initiated chain propagation, (b) 0.004 to 0.7 part by weight, per part of component (a), of nitroaromatic compound of the formula ##STR27## wherein R 1 , R 2 , R 3 and R 4 , alike or different, are H, OH, halogen, NO 2 , CN, alkyl of 1 to 18 carbons, alkoxy in which the alkyl is of 1 to 18 carbons, acyloxy of 2-7 carbons, aryl of 6 to 18 carbons, benzyl, halogen-substituted phenyl, polyether of 2 to 18 carbons and 2 to 10 oxygens, dialkylamino in which each alkyl is of 1 to 18 carbons, thioalkyl in which the alkyl is of 1 to 18 carbons, or thioaryl in which the aryl is of 6 to 18 carbons, R 2 and R 3 , taken together, are --OCH 2 O-- or --O--CH 2 CH 2 O-- q in which q is an integer from 1 to 5, or any two of R 1 , R 2 , R 3 and R 4 , taken together, are the residue of a second benzene ring fused onto the benzene nucleus, with the proviso that not more than one of R 1 , R 2 , R 3 and R 4 is OH or NO 2 , R 5 is H, alkyl of 1 to 18 carbons, halogen, phenyl, or alkoxy in which the alkyl is of 1 to 18 carbons, R 6 is H, OH, alkyl of 1 to 18 carbons, phenyl, alkoxy in which the alkyl is of 1 to 18 carbons, or aryloxy of 6 to 18 carbons unsubstituted or substituted with halogen, alkyl of 1 to 6 carbons, or alkoxy of 1 to 6 carbons, with the proviso that only one of R 5 and R 6 is H, or R 5 and R 6 taken together are ═O, ═CH 2 , --O--CH 2 --, ═NC 6 H 5 , ═NC 6 H 4 N(alkyl) 2 in which each alkyl is of 1 to 18 carbons, --O--C 2 H 4 --O--, ═N(alkyl) in which the alkyl is of 1 to 6 carbons, ##STR28## in which the hydrocarbylene group is of 1 to 18 carbons, or ##STR29## in which R 8 and R 9 , alike or different, are H or alkyl of 1 to 4 carbons, and R 7 and R 10 , alike or different, are --CN, --COR 11 in which R 11 is alkyl of 1 to 5 carbons, or --COOR 12 in which R 12 is alkyl of 1 to 6 carbons which may be interrupted by an oxygen atom, alkenyl of 2 to 5 carbons, or alkynyl of 2 to 5 carbons, or R 7 and R 8 together, or R 9 and R 10 together, complete a 6-membered carbocyclic ring containing a keto group, and (c) 0.001 to 10 parts by weight, per part of component (a), of an organic, radiation-sensitive, free-radical generating system, activatable by actinic radiation that does not significantly rearrange the nitroaromatic compound to an inhibitor of free-radical polymerization, and (2) imagewise exposing a portion of the photopolymerizable coating through an image-bearing transparency to radiation substantially limited to wavelengths greater than 380 nm, whereby a negative polymeric image is formed in the areas exposed to the radiation.
Claim 19
Independent Claim 600 words
The method of making a negative polymeric image on a substrate which comprises (1) coating the substrate with the photopolymerizable coating composition in which the photopolymerizable and photosensitive components consist essentially of (a) normally nongaseous, ethylenically unsaturated compound selected from the group consisting of unsaturated esters of polyols, unsaturated amides, vinyl esters and unsaturated aldehydes capable of addition polymerization by free-radical initiated chain propagation, (b) 0.004 to 0.7 part by weight, per part of component (a), of nitroaromatic compound of the formula ##STR27## wherein R 1 , R 2 , R 3 and R 4 , alike or different, are H, OH, halogen, NO 2 , CN, alkyl of 1 to 18 carbons, alkoxy in which the alkyl is of 1 to 18 carbons, acyloxy of 2-7 carbons, aryl of 6 to 18 carbons, benzyl, halogen-substituted phenyl, polyether of 2 to 18 carbons and 2 to 10 oxygens, dialkylamino in which each alkyl is of 1 to 18 carbons, thioalkyl in which the alkyl is of 1 to 18 carbons, or thioaryl in which the aryl is of 6 to 18 carbons, R 2 and R 3 , taken together, are --OCH 2 O-- or --O--CH 2 CH 2 O-- q in which q is an integer from 1 to 5, or any two of R 1 , R 2 , R 3 and R 4 , taken together, are the residue of a second benzene ring fused onto the benzene nucleus, with the proviso that not more than one of R 1 , R 2 , R 3 and R 4 is OH or NO 2 , R 5 is H, alkyl of 1 to 18 carbons, halogen, phenyl, or alkoxy in which the alkyl is of 1 to 18 carbons, R 6 is H, OH, alkyl of 1 to 18 carbons, phenyl, alkoxy in which the alkyl is of 1 to 18 carbons, or aryloxy of 6 to 18 carbons unsubstituted or substituted with halogen, alkyl of 1 to 6 carbons, or alkoxy of 1 to 6 carbons, with the proviso that only one of R 5 and R 6 is H, or R 5 and R 6 taken together are ═O, ═CH 2 , --O--CH 2 --, ═NC 6 H 5 , ═NC 6 H 4 N(alkyl) 2 in which each alkyl is of 1 to 18 carbons, --O--C 2 H 4 --O--, ═N(alkyl) in which the alkyl is of 1 to 6 carbons, ##STR28## in which the hydrocarbylene group is of 1 to 18 carbons, or ##STR29## in which R 8 and R 9 , alike or different, are H or alkyl of 1 to 4 carbons, and R 7 and R 10 , alike or different, are --CN, --COR 11 in which R 11 is alkyl of 1 to 5 carbons, or --COOR 12 in which R 12 is alkyl of 1 to 6 carbons which may be interrupted by an oxygen atom, alkenyl of 2 to 5 carbons, or alkynyl of 2 to 5 carbons, or R 7 and R 8 together, or R 9 and R 10 together, complete a 6-membered carbocyclic ring containing a keto group, and (c) 0.001 to 10 parts by weight, per part of component (a), of an organic, radiation-sensitive, free-radical generating system, activatable by actinic radiation that does not significantly rearrange the nitroaromatic compound to an inhibitor of free-radical polymerization, and (2) imagewise exposing a portion of the photopolymerizable coating through an image-bearing transparency to radiation substantially limited to wavelengths greater than 380 nm, whereby a negative polymeric image is formed in the areas exposed to the radiation.

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