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US4264409A Expired / Lapsed US ⏱️ 0.0 years remaining

Contamination-free selective reactive ion etching or polycrystalline silicon against silicon dioxide

Assignee: International Business Machines Corp
•
Filing: 1980-03-17
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Granted: 1981-04-28
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Expires: 2000-03-17
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Abstract

Abstract Disclosed is an improved Reactive Ion Etching (RIE) technique for etching polycrystalline silicon or single crystal silicon as must be done in Very Large Scale Integration (VLSI) using silicon technology. It teaches the use of an etch gas that consists of a mixture of silicon tetrafluoride (SiF4) and chlorine (Cl2) diluted with inert gas. This etch gas allows an RIE process which combines the very desirable features of selectivity (high Si/SiO2 etch rate ratio), directionality which creates vertical sidewalls on the etched features and contains no contaminants which can cause yield problems in VLSI circuits. Vertical side walls means no mask undercutting, hence zero etch bias.

Inventors

  • 👤 Lawrence E. Forget
  • 👤 Robert A. Gdula
  • 👤 Joseph C. Hollis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 21:13
CPC Classifications
H; H10; H10P; H10P50/00; H10P50/20; H10P50/26; H10P50/264; H10P50/266; H10P50/267; H10P50/268; H10P50/24; H10P50/242

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 113 words
A method for selective directional and contamination-free reactive ion etching of silicon against insulator mask comprising: providing a silicon body having a mask thereon composed of a material which will remain substantially unaffected by a SiF 4 and Cl 2 plasma; subjecting the unmasked regions of said silicon body to an R.F. plasma consisting essentially of X parts SiF 4 , Y parts Cl 2 , and Z parts of inert gas wherein X+Y+Z is essentially one hundred, X+Y is less than about 25 parts, and X and Y are respectively greater than zero; and continuing the subjective step until the desired etching is completed whereat said silicon body is substantially contamination free.
Claim 2
Independent Claim 113 words
A method for selective directional and contamination-free reactive ion etching of silicon against insulator mask comprising: providing a silicon body having a mask thereon composed of a material which will remain substantially unaffected by a SiF 4 and Cl 2 plasma; subjecting the unmasked regions of said silicon body to an R.F. plasma consisting essentially of X parts SiF 4 , Y parts Cl 2 , and Z parts of inert gas wherein X+Y+Z is essentially one hundred, X+Y is less than about 25 parts, and X and Y are respectively greater than zero; and continuing the subjective step until the desired etching is completed whereat said silicon body is substantially contamination free.
Claim 3
Dependent Claim 12 words
The method of claim 1 wherein said silicon body is monocrystalline silicon.
Claim 4
Dependent Claim 15 words
The method of claim 1 wherein said silicon body is a layer of polycrystalline silicon.
Claim 5
Dependent Claim 13 words
The method of claim 1 wherein said mask is composed of silicon dioxide.
Claim 6
Dependent Claim 16 words
The method of claim 1 wherein X has a magnitude between about 1.5 and 20 parts.
Claim 7
Dependent Claim 18 words
The method of claim 5 wherein the said X and Y is between about 2 and 25 parts.
Claim 8
Dependent Claim 11 words
The method of claim 1 wherein the inert gas is helium.
Claim 9
Dependent Claim 11 words
The method of claim 1 wherein the inert gas is argon.

References Cited (Backward Citations)

US4211601A Cited
US4213818A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-04-27 1984-10-27 1985-04-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-04-27 1988-10-27 1989-04-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-04-27 1992-10-27 1993-04-28 $7700.00 Window Closed / Lapsed

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