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US4259122A Expired / Lapsed US ⏱️ 0.0 years remaining

Selenium photovoltaic device

Assignee: BP Solar International LLC
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Filing: 1979-09-04
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Granted: 1981-03-31
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Expires: 1999-09-04
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Abstract

Abstract A high efficiency selenium photovoltaic solar cell comprises a transparent base; a pellucid layer of conductive oxide; a layer of polycrystalline selenium forming a heterojunction to the underlying oxide; a thin layer of tellurium interposed between the oxide and selenium layers providing a metallurgical bond therebetween; a layer of high work function metal forming an ohmic contact to the selenium layer. A process of optimizing the optical and electrical characteristic of each component of the solar cell results in increased sunlight engineering efficiencies in excess of about 3.5%.

Inventors

  • 👤 Paul E. Purwin
  • 👤 Robert F. Shaw

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 15:46
CPC Classifications
H; H10; H10F; H10F77/00; H10F77/10; H10F77/12; H10F77/121; H10F77/16; H10F77/169; H10F77/20; H10F77/244; Y; Y02; Y02E; Y02E10/00; Y02E10/50

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 169 words
A photovoltaic device comprising a transparent supportive substrate coated with an electrode comprising of a pellucid layer of conductive oxide having a surface whose work function is below about 4.5 electron volts, a continuous layer of crystalline P-type selenium less than about five microns but sufficient in thickness to be substantially free of shorting paths therethrough and forming a heterojunction with said oxide, a thin layer of tellurium interposed between said oxide and selenium layers providing a metallurgical bond therebetween; an electrode consisting of a metal having a work function in excess of about 5.0 electron volts contiguous the selenium layer providing an ohmic contact thereto, said selenium layer having a depletion region extending inwardly from said heterojunction in excess of about 1000 Angstroms and having a deficiency of oxygen relative to said selenium proximate said ohmic contact wherein the device when illuminated with solar energy or the equivalent thereof of an intensity of about 100 milliwatts per centimeter squared displays a conversion efficiency in excess of about 3.5%.
Claim 2
Dependent Claim 169 words
A photovoltaic device comprising a transparent supportive substrate coated with an electrode comprising of a pellucid layer of conductive oxide having a surface whose work function is below about 4.5 electron volts, a continuous layer of crystalline P-type selenium less than about five microns but sufficient in thickness to be substantially free of shorting paths therethrough and forming a heterojunction with said oxide, a thin layer of tellurium interposed between said oxide and selenium layers providing a metallurgical bond therebetween; an electrode consisting of a metal having a work function in excess of about 5.0 electron volts contiguous the selenium layer providing an ohmic contact thereto, said selenium layer having a depletion region extending inwardly from said heterojunction in excess of about 1000 Angstroms and having a deficiency of oxygen relative to said selenium proximate said ohmic contact wherein the device when illuminated with solar energy or the equivalent thereof of an intensity of about 100 milliwatts per centimeter squared displays a conversion efficiency in excess of about 3.5%.
Claim 3
Dependent Claim 37 words
The photovoltaic device described in claim 1 wherein the conductive oxide is selected from the group consisting of tin oxide, antimony tin oxide, arsenic tin oxide, indium tin oxide, cadmium oxide, cadmium stannate or a mixture thereof.
Claim 4
Dependent Claim 26 words
The photovoltaic device described in claim 2 wherein the oxide layer transmits greater than about 90% of the light wavelengths between 200 nanometers and 800 nanometers.
Claim 5
Dependent Claim 23 words
The photovoltaic device described in claim 2 wherein the conductive oxide layer is of a resistivity less than 10 ohms per square centimeter.
Claim 6
Dependent Claim 15 words
The photovoltaic device of claim 1 wherein the tellurium layer is 15-15 A in thickness.
Claim 7
Dependent Claim 23 words
The photovoltaic device described in claim 1 wherein the tellurium layer is further characterized as an effective layer of 15 A of tellurium.
Claim 8
Dependent Claim 36 words
The photovoltaic device described in claim 1 wherein the selenium layer is doped in the region proximate to the ohmic contact with at least one dopant selected from the group consisting of chlorine, tellurium and bromine.
Claim 9
Dependent Claim 26 words
The photovoltaic device described in claim 1 wherein the transparent base in conjunction with the pellucid oxide layer provide an anti-reflection coating to the selenium layer.
Claim 10
Dependent Claim 20 words
The photovoltaic device described in claim 8 wherein the light reflected from the illuminated surface is less than about 10%.
Claim 11
Dependent Claim 23 words
The photovoltaic device described in claim 1 or 4 wherein said selenium layer is between 1 micron and about 5 microns in thickness.
Claim 12
Dependent Claim 21 words
The photovoltaic device of claim 10 wherein said selenium layer is between about 2 microns and about 3 microns in thickness.
Claim 13
Independent Claim 173 words
A method for producing a photovoltaic device having a body of polycrystalline selenium and displaying a sunlight engineering efficiency in excess of about 3.5%, said method comprising: coating a transparent substrate with a pellucid layer of conductive oxide having a surface whose work function is below about 4.5 electron volts; depositing on said coated substrate a thin layer of tellurium to provide a bond between the oxide and the selenium; forming on said tellurium a layer of amorphous selenium having a thickness less than about five microns but sufficient to be substantially free of shorting paths therethrough; heat treating said amorphous selenium layer at a temperature above about 200° C. and sufficient to crystallize said layer and form a heterojunction between said oxide and said crystallized selenium layer, said selenium having a depletion region extending inwardly from said heterojunction in excess of about 1000 Anstroms; depositing on said crystallized selenium layer an electrode of a metal whose work function exceeds about 5.0 electron volts to provide an ohmic contact to said selenium layer.
Claim 14
Independent Claim 173 words
A method for producing a photovoltaic device having a body of polycrystalline selenium and displaying a sunlight engineering efficiency in excess of about 3.5%, said method comprising: coating a transparent substrate with a pellucid layer of conductive oxide having a surface whose work function is below about 4.5 electron volts; depositing on said coated substrate a thin layer of tellurium to provide a bond between the oxide and the selenium; forming on said tellurium a layer of amorphous selenium having a thickness less than about five microns but sufficient to be substantially free of shorting paths therethrough; heat treating said amorphous selenium layer at a temperature above about 200° C. and sufficient to crystallize said layer and form a heterojunction between said oxide and said crystallized selenium layer, said selenium having a depletion region extending inwardly from said heterojunction in excess of about 1000 Anstroms; depositing on said crystallized selenium layer an electrode of a metal whose work function exceeds about 5.0 electron volts to provide an ohmic contact to said selenium layer.
Claim 15
Dependent Claim 21 words
The method of claim 11 wherein said substrate is heated to a temperature between about 200° C. and about 210° C.
Claim 16
Dependent Claim 17 words
The method of claim 13 wherein said substrate is heated to a temperature of about 210° C.
Claim 17
Dependent Claim 19 words
The method set forth in claim 12 wherein said selenium thickness is between about two and about three microns.
Claim 18
Dependent Claim 44 words
The method set forth in claim 12 wherein said steps of depositing and crystallizing the selenium layer includes a doping of a non-depletion region of said selenium layer with oxygen, tellurium, chlorine, or bromine to render same substantially conductive relative to said depletion region.

References Cited (Backward Citations)

US3990095A Cited
US4064522A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-03-30 1984-09-29 1985-03-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-03-30 1988-09-29 1989-03-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-03-30 1992-09-29 1993-03-31 $7700.00 Window Closed / Lapsed

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