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US4256545A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of oxygen electrode preparation and product thereof

Assignee: Dow Chemical Co
•
Filing: 1978-09-05
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Granted: 1981-03-17
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Expires: 1998-09-05
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Abstract

Abstract Porous electrode bodies are effectively provided with efficient internal surface deposits of manganese oxide(s) catalyst formations by decomposition in an oxidizing atmosphere at an elevated temperature of a pre-applied inorganic permanganate salt reagent (notably potassium permanganate) in order to chemically decompose the reagent to advantageous manganese oxide forms within the body pores. Exposure to a reducing environment after catalyst deposition ameliorates the provided catalyst structure by rendering therein more electrocatalytically active variations of the emplaced manganese oxides. Highly reliable and satisfactory electrode products particularly well suited for use as depolarized cathodes, especially in chlor-alkali cells, are obtained from the treatment.

Inventors

  • 👤 Gary A. Deborski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:19
CPC Classifications
H; H01; H01M; H01M4/00; H01M4/86; H01M4/88; H01M4/8825; H01M4/8846; B; B01; B01J; B01J23/00; B01J23/16; B01J23/32; B01J23/34; B01J23/70; B01J23/76; B01J23/84; B01J23/889; B01J23/8892; C; C25; C25B; C25B11/00; C25B11/04; C25B11/051; C25B11/054; H01M4/90; H01M4/9016; Y; Y02; Y02E; Y02E60/00; Y02E60/30; Y02E60/50

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 79 words
Method of providing an electrocatalytically active manganese oxide deposit on the interior pore wall surfaces of a porous metallic electrode body comprising: applying a stable, liquid, pyrolyzable, inorganic permanganate salt reagent to and on the interior pore walls of the metallic electrode body; the heating the reagent-bearing electrode in a gaseous oxidizing atmosphere to a temperature of from about 250° C. to about 700° C. until the reagent decomposes to manganese oxide(s) layer deposit formations on said pore walls.
Claim 2
Dependent Claim 79 words
Method of providing an electrocatalytically active manganese oxide deposit on the interior pore wall surfaces of a porous metallic electrode body comprising: applying a stable, liquid, pyrolyzable, inorganic permanganate salt reagent to and on the interior pore walls of the metallic electrode body; the heating the reagent-bearing electrode in a gaseous oxidizing atmosphere to a temperature of from about 250° C. to about 700° C. until the reagent decomposes to manganese oxide(s) layer deposit formations on said pore walls.
Claim 3
Dependent Claim 19 words
The method of claim 1 wherein the electrode is washed with a peroxide solution after it has been heated.
Claim 4
Independent Claim 13 words
The method of claims 1 or 2 wherein the permanganate is potassium permanganate.
Claim 5
Dependent Claim 11 words
The method of claim 2 wherein the peroxide is hydrogen peroxide.
Claim 6
Independent Claim 16 words
The method of claims 1 or 2 wherein the electrode is heated to about 250° C.
Claim 7
Independent Claim 18 words
The method of claims 1 or 2 wherein the electrode to be coated is substantially composed of nickel.
Claim 8
Dependent Claim 22 words
The method of claim 6 wherein the porous electrode has nominal pore size diameters of between about 0.1 to about 12 microns.
Claim 9
Independent Claim 20 words
The method of coating an electrode following the steps of claims 1 or 2 wherein the steps are sequentially repeated.
Claim 10
Dependent Claim 11 words
The electrode produced from the method of claims 1 or 2.
Claim 11
Dependent Claim 9 words
The electrode produced from the method of claim 8.
Claim 12
Dependent Claim 9 words
The electrode produced from the method of claim 7.

References Cited (Backward Citations)

US1971168A Cited
US2482308A Cited
US3700605A Cited
US3627570A Cited
US3948684A Cited
US3855084A Cited
US4073586A Cited
US4120824A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-03-16 1984-09-15 1985-03-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-03-16 1988-09-15 1989-03-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-03-16 1992-09-15 1993-03-17 $7700.00 Window Closed / Lapsed

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