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US4256524A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for solvent bonding blended nonwoven fabrics and fabric produced therefrom

Assignee: Fitesa Simpsonville Inc
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Filing: 1976-11-26
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Granted: 1981-03-17
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Expires: 1996-11-26
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Abstract

Abstract A process for solvent bonding blended nonwoven fabrics is disclosed. The fabric is obtained by forming a web from a blend of fibers selected from the group consisting of acrylic fibers, modacrylic fibers and mixtures thereof and polyester fibers, applying a controlled amount of solvent to the web, and then bonding contiguous fibers at their cross-over points by the application of heat and pressure so as to activate the solvent. The fabric thereby obtained is characterized by improved elongation and tear strength.

Inventors

  • 👤 Jerry B. Hare

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 06:13
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/54; C; C08; C08J; C08J5/00; C08J5/12; C08J5/122; Y; Y10; Y10T; Y10T156/00; Y10T156/10; Y10T156/1002; Y10T156/1039; Y10T156/1041; Y10T428/00; Y10T428/24; Y10T428/24479; Y10T428/24595; Y10T428/24603; Y10T428/29; Y10T428/2904; Y10T428/2905; Y10T442/00; Y10T442/60; Y10T442/601; Y10T442/69; Y10T442/692

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 101 words
A process for manufacturing nonwoven fabrics having improved elongation and tear strength, comprising the steps: forming a web from a blend of fibers selected from the group consisting of acrylic fibers, modacrylic fibers and mixtures thereof, and polyester fibers; applying a controlled amount of a fiber solvent, said solvent being selected from the group consisting of ethylene carbonate, propylene carbonate and mixtures thereof, to the web, wherein said amount is up to about 10% of the weight of said web; and bonding contiguous fibers at their cross-over points by the application of heat and pressure so as to activate the solvent.
Claim 2
Dependent Claim 101 words
A process for manufacturing nonwoven fabrics having improved elongation and tear strength, comprising the steps: forming a web from a blend of fibers selected from the group consisting of acrylic fibers, modacrylic fibers and mixtures thereof, and polyester fibers; applying a controlled amount of a fiber solvent, said solvent being selected from the group consisting of ethylene carbonate, propylene carbonate and mixtures thereof, to the web, wherein said amount is up to about 10% of the weight of said web; and bonding contiguous fibers at their cross-over points by the application of heat and pressure so as to activate the solvent.
Claim 3
Dependent Claim 27 words
The process defined in claim 1 wherein said blend contains from about 5% to about 50% by weight of polyester fibers and the balance essentially acrylic fibers.
Claim 4
Dependent Claim 21 words
The process defined in claim 2 wherein said blend contains from about 10% to about 30% by weight of polyester fibers.
Claim 5
Dependent Claim 27 words
The process defined in claim 1 wherein said blend contains from about 5% to about 30% by weight of polyester fibers and the balance essentially modacrylic fibers.
Claim 6
Dependent Claim 16 words
The process defined in claim 1 wherein said polyester fibers are made of polyethylene terephthalate polymer.
Claim 7
Dependent Claim 29 words
The process defined in claim 1 wherein the solvent is simultaneously applied to both sides of said web in the form of a mist prepared from an aqueous solution.
Claim 8
Dependent Claim 21 words
The process defined in claim 1 wherein the web is bonded by applying pressure from a pair of opposed smooth surfaces.
Claim 9
Dependent Claim 23 words
The process defined in claim 1 wherein the web is bonded by applying pressure from a smooth surface and an opposed embossed surface.

References Cited (Backward Citations)

US2719802A Cited
US3053609A Cited
US3236587A Cited
US3117055A Cited
US3574523A Cited
US3291677A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-03-16 1984-09-15 1985-03-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-03-16 1988-09-15 1989-03-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-03-16 1992-09-15 1993-03-17 $7700.00 Window Closed / Lapsed

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