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Anionic polymerization process

Assignee: Tosoh Corp
•
Filing: 1979-03-08
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Granted: 1981-02-24
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Expires: 1999-03-08
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Abstract

Abstract An anionic polymerization is carried out by polymerizing a monomer for anionic polymerization in a solvent in the presence of a polymerization initiator after preparing a polymerization system by an operation (I) adding a solution of an organometallic compound in a polymerization system of a solvent or a combination of a solvent and an inert gas and an operation (II) removing excess of the unreacted organometallic compound, before charging the monomer and the polymerization initiator.

Inventors

  • 👤 Mitsutoshi Fukuda
  • 👤 Kazuo Tago
  • 👤 Akihiko Shimizu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 15:58
CPC Classifications
C; C08; C08G; C08G65/00; C08G65/02; C08G65/04; C08G65/06; C08G65/08; C08G65/10; C08G65/12; C08F; C08F4/00; C08F4/42; C08F4/44; C08F4/46; C08F4/50; C08G75/00; C08G75/02; C08G75/06; C08G75/08

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 123 words
In a process for polymerizing a prepurified monomer by anionic polymerization in a solvent in the presence of a polymerization inhibitor, the improvement comprising: (I) removing said polymerization inhibitor from the polymerization system by adding to a prepurified solvent in said system a solution of an organometallic compound which is colored in the absence of said polymerization inhibitor in a polymerization solvent, said polymerization initiator being a compound of the formula: MeR x , wherein Me is a metal of Group I or II of the Periodic Chart; R is a hydrocarbon moiety and x is 1 or 2; and (II) deactivating excess unreacted organometallic compound with water, an alcohol or mixture thereof, before introducing said monomer and polymerization initiator into said system.
Claim 2
Dependent Claim 123 words
In a process for polymerizing a prepurified monomer by anionic polymerization in a solvent in the presence of a polymerization inhibitor, the improvement comprising: (I) removing said polymerization inhibitor from the polymerization system by adding to a prepurified solvent in said system a solution of an organometallic compound which is colored in the absence of said polymerization inhibitor in a polymerization solvent, said polymerization initiator being a compound of the formula: MeR x , wherein Me is a metal of Group I or II of the Periodic Chart; R is a hydrocarbon moiety and x is 1 or 2; and (II) deactivating excess unreacted organometallic compound with water, an alcohol or mixture thereof, before introducing said monomer and polymerization initiator into said system.
Claim 3
Dependent Claim 61 words
The polymerization process according to claim 1 wherein the organometallic compound at least is one compound selected from the group consisting of sodium α-methylstyrene tetramer, potassium, α-methylstyrene tetramer, 1,1-diphenylhexyllithium, phenylisopropylpotassium, triphenylmethylsodium, oligomer anions having a polymerization degree of 20 or less and polynuclear metal complexes of an alkali metal with a polynuclear aromatic compound of biphenyl, benzophenone, fluorene, naphthalene and anthracene.
Claim 4
Dependent Claim 36 words
The polymerization process according to claim 1 or 2, wherein the anionic polymerizable monomer is selected from the group consisting of aromatic vinyl compounds, heterocyclic vinyl compounds, dienes, unsaturated-nitriles, esters, cyclic ethers, cyclic thioethers and ketones.
Claim 5
Dependent Claim 19 words
The polymerization process according to claim 3 wherein the aromatic vinyl compound is α-methylstyrene, styrene, p-bromostyrene or vinyl naphthalene.
Claim 6
Dependent Claim 15 words
The polymerization process according to claim 3 wherein the heterocyclic compound is 2-vinylpyridine or 4-vinylpyridine.
Claim 7
Dependent Claim 15 words
The polymerization process according to claim 3 wherein the diene compound is butadiene or isoprene.
Claim 8
Dependent Claim 24 words
The polymerization process according to claim 3 wherein the ester is an acrylic acid ester, a methacrylic acid ester or a crotonic acid ester.
Claim 9
Dependent Claim 14 words
The polymerization process according to claim 3 wherein the nitrile is acrylonitrile or methacrylonitrile.
Claim 10
Dependent Claim 14 words
The polymerization process according to claim 3 wherein the cyclic ether is ethylene oxide.
Claim 11
Dependent Claim 15 words
The polymerization process according to claim 3 wherein the cyclic thioether is ethylenesulfide or propylenesulfide.
Claim 12
Dependent Claim 19 words
The polymerization process according to claim 3 wherein the ketone compound is methyl vinyl ketone or methyl isopropenyl ketone.
Claim 13
Dependent Claim 24 words
The polymerization process according to claim 5, wherein the solvent is selected from the group consisting of aromatic hydrocarbons, aliphatic hydrocarbons and cyclic ethers.
Claim 14
Dependent Claim 49 words
The polymerization process according to claim 1 wherein the organometallic compound is selected from the group consisting of ethyllithium, propyllithium, butyllithium, phenyllithium, phenylisopropylpotassium, potassium α-methylstyrene tetramer, sodium α-methylstyrene tetramer, diethylberyllium, dibutylmagnesium and polynuclear metal complexes of an alkali metal with a polynuclear aromatic compound of naphthalene, anthracene and biphenyl.
Claim 15
Dependent Claim 16 words
The polymerization process according to claim 1 wherein the inert gas is nitrogen or argon gas.
Claim 16
Dependent Claim 20 words
The polymerization process according to claim 1 wherein step (I) is carried out in the presence of an inert gas.

References Cited (Backward Citations)

US3265680A Cited
US3949020A Cited
US4048420A Cited
US4104455A Cited
US4146693A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-02-24 1984-08-25 1985-02-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-02-24 1988-08-25 1989-02-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-02-24 1992-08-25 1993-02-24 $7700.00 Window Closed / Lapsed

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