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US4250145A Expired / Lapsed US ⏱️ 0.0 years remaining

Carbon black reactor with improved burner

Assignee: Sid Richardson Carbon & Gasoline Co
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Filing: 1978-06-08
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Granted: 1981-02-10
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Expires: 1998-06-08
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Abstract

Abstract An improved carbon black process burner is disclosed which finds its preferred use in reactors for forming carbon black by the thermal decomposition of liquid hydrocarbons. The burner combusts a pre-mixed blend of fluid fuel and oxidant gas and is characterized by a flame holder having a plurality of elongated parallel orifices which produces improved combustion by inducing optimum recirculation between spaced parallel fluid jets of premixed fuel and oxidant gas issuing through the orifices. This abstract is not to be construed in any way to define or limit the invention set forth below.

Inventors

  • 👤 David F. Pobst, Jr.
  • 👤 Jesse M. Bailey, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 03:51
CPC Classifications
F; F23; F23D; F23D14/00; F23D14/46; F23D14/72; F23D14/74; C; C09; C09C; C09C1/00; C09C1/44; C09C1/48; C09C1/50; C01; C01P; C01P2006/00; C01P2006/12; C01P2006/19; F23D2900/00; F23D2900/21; F23D2900/21007

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 120 words
In a carbon black reactor of the type having a burner section for combusting a pre-mixture of fluid fuel and oxygen gas to create hot combustion gases within said reactor for thermally decomposing a hydrocarbon feedstock into carbon black and waste gas, the improvement which comprises: a flameholder in said burner section adapted to produce non-streamlined flow of said mixture of fluid fuel and oxygen gas therethrough, said flameholder comprising a plurality of non-streamlined bodies spaced substantially equidistant from each other to provide a plurality of elongated parallel orifices of approximately equal thicknesses; and plenum means for supplying said premixture of fluid fuel and oxygen gas through said elongated parallel orifices to produce parallel jets of said premixture for combustion.
Claim 2
Dependent Claim 120 words
In a carbon black reactor of the type having a burner section for combusting a pre-mixture of fluid fuel and oxygen gas to create hot combustion gases within said reactor for thermally decomposing a hydrocarbon feedstock into carbon black and waste gas, the improvement which comprises: a flameholder in said burner section adapted to produce non-streamlined flow of said mixture of fluid fuel and oxygen gas therethrough, said flameholder comprising a plurality of non-streamlined bodies spaced substantially equidistant from each other to provide a plurality of elongated parallel orifices of approximately equal thicknesses; and plenum means for supplying said premixture of fluid fuel and oxygen gas through said elongated parallel orifices to produce parallel jets of said premixture for combustion.
Claim 3
Dependent Claim 14 words
The carbon black reactor according to claim 1 wherein said flame holder is flat.
Claim 4
Dependent Claim 33 words
The carbon black reactor according to claim 2 wherein said flame holder comprises a plurality of straight parallel bars disposed in a common plane and spaced from each other to provide said orifices.
Claim 5
Dependent Claim 35 words
The apparatus according to claim 1 wherein said flame holder comprises a plurality of annular rings of equal inside diameter, spaced from each other in parallel relationship along a common axis to provide said orifices.
Claim 6
Dependent Claim 47 words
The apparatus according to claim 1 wherein said flame holder comprises a plurality of annular rings of progressively increasing inside diameters, spaced from each other in parallel relationship along a common axis to provide a conical flame holder, with the spaced between adjacent rings providing said orifices.
Claim 7
Dependent Claim 118 words
A carbon black reactor comprising: a burner section; said burner section including plenum means for supplying a mixture of fluid fuel and oxygen gas to flameholder means; and flameholder means for combusting said mixture of fluid fuel and oxygen gas, said flameholder means comprising a plurality of non-streamlined bodies spaced substantially equidistant from each other to provide a plurality of elongated parallel orifices of approximately equal thicknesses through which said mixture of fluid fuel and oxygen gas may issue as non-streamlined parallel jets of said mixture, for combustion into hot combustion product gases; means for injecting a hydrocarbon feedstock into the hot combustion product gases for thermal decomposition into carbon black; and quench means for quenching said reaction.
Claim 8
Dependent Claim 118 words
A carbon black reactor comprising: a burner section; said burner section including plenum means for supplying a mixture of fluid fuel and oxygen gas to flameholder means; and flameholder means for combusting said mixture of fluid fuel and oxygen gas, said flameholder means comprising a plurality of non-streamlined bodies spaced substantially equidistant from each other to provide a plurality of elongated parallel orifices of approximately equal thicknesses through which said mixture of fluid fuel and oxygen gas may issue as non-streamlined parallel jets of said mixture, for combustion into hot combustion product gases; means for injecting a hydrocarbon feedstock into the hot combustion product gases for thermal decomposition into carbon black; and quench means for quenching said reaction.
Claim 9
Dependent Claim 32 words
The apparatus according to claim 6 wherein the ratio of the width of said orifices to the distance between the center lines of adjacent orifices is from about 0.03 to about 0.25.
Claim 10
Dependent Claim 13 words
The apparatus of claim 6 wherein the flameholder is of a cylindrical shape.
Claim 11
Dependent Claim 32 words
The apparatus according to claim 8 wherein the ratio of the width of said orifices to the distance between the center lines of adjacent orifices is from about 0.05 to about 0.12.
Claim 12
Dependent Claim 11 words
The apparatus according to claim 6 wherein the flameholder is flat.
Claim 13
Dependent Claim 28 words
The apparatus of claim 10 wherein the ratio of the orifices width to the distance between center lines of adjacent orifices is from about 0.09 to about 0.25.
Claim 14
Dependent Claim 10 words
The apparatus of claim 6 wherein the flameholder is conical.
Claim 15
Dependent Claim 29 words
The apparatus according to claim 6 wherein the ratio of the total peripheral length per orifice to the total cross-sectional area per orifice is from about 25 to 200.

References Cited (Backward Citations)

US1717667A Cited
US1902753A Cited
US2144971A Cited
US2238576A Cited
US2625994A Cited
US2621722A Cited
US2594914A Cited
US2652313A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-02-10 1984-08-11 1985-02-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-02-10 1988-08-11 1989-02-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-02-10 1992-08-11 1993-02-10 $7700.00 Window Closed / Lapsed

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