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Casting powder for the continuous casting of steel and method for producing the same

Assignee: Wacker Chemie AG
•
Filing: 1979-09-10
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Granted: 1981-02-03
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Expires: 1999-09-10
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Abstract

Abstract A casting powder for the continuous casting of steel on the basis of silicate slags having the chemical analysis ______________________________________ 25-45% by wt. of SiO 2 20-45% by wt. of CaO 1-16% by wt. of Al 2 O 3 0.1-15% by wt. of MgO 0.1-1.5% by wt. of FeO (20-45.1% by wt. of CaO + MgO) 0.05-10% by wt. of TiO 2 3-15% by wt. of Na 2 O + K 2 O 0.05-10% by wt. of MnO 0-7% by wt. of B 2 O 3 3-10% by wt. of bound F ______________________________________ which may as well include impurities from the raw materials. The slag is premelted, foamed to a bulk weight of 0.5 to 1.4 kg/l, preferably 0.8-1.2 kg/l and coated superficially with a layer of 1.5 to 15% by weight, preferably 2 to 6%, of carbon black and/or graphite with the aid of an appropriate adhesive.

Inventors

  • 👤 Anton More
  • 👤 Albert Tosin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 19:18
CPC Classifications
B; B22; B22D; B22D11/00; B22D11/10; B22D11/11; B22D11/111

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 143 words
A casting powder for the continuous casting of steel based on silicate slags of the following chemical analysis ______________________________________ 25-45% by wt. of SiO.sub.2 20-45% by wt. of CaO 1-16% by wt. of Al.sub.2 O.sub.3 0.1-15% by wt. of MgO 0.1-1.5% by wt. of FeO (20-45.1% by wt. of CaO + MgO) 0.05-10% by wt. of TiO.sub.2 3-15% by wt. of Na.sub.2 O + K.sub.2 O 0.05-10% by wt. of MnO 0-7% by wt. of B.sub.2 O.sub.3 3-10% by wt. of bound F ______________________________________ wherein the powder is pre-melted and foamed, then ground and passed through a sieve to ensure a maximum grain size of 5 mm, whereupon the grains are coated, by means of an adhesive, with a layer of 1.5 to 15% by weight of a member selected from the group consisting of carbon black and graphite and a mixture thereof.
Claim 2
Dependent Claim 143 words
A casting powder for the continuous casting of steel based on silicate slags of the following chemical analysis ______________________________________ 25-45% by wt. of SiO.sub.2 20-45% by wt. of CaO 1-16% by wt. of Al.sub.2 O.sub.3 0.1-15% by wt. of MgO 0.1-1.5% by wt. of FeO (20-45.1% by wt. of CaO + MgO) 0.05-10% by wt. of TiO.sub.2 3-15% by wt. of Na.sub.2 O + K.sub.2 O 0.05-10% by wt. of MnO 0-7% by wt. of B.sub.2 O.sub.3 3-10% by wt. of bound F ______________________________________ wherein the powder is pre-melted and foamed, then ground and passed through a sieve to ensure a maximum grain size of 5 mm, whereupon the grains are coated, by means of an adhesive, with a layer of 1.5 to 15% by weight of a member selected from the group consisting of carbon black and graphite and a mixture thereof.
Claim 3
Dependent Claim 20 words
The casting powder according to claim 1, wherein the bulk weight obtained by foaming is between 0.8 and 1.2 kg/l.
Claim 4
Dependent Claim 32 words
The casting powder according to claim 1 wherein the grain size is at most 2 mm and for 98% by weight of the individual grains, the minimum grain size is 0.1 mm.
Claim 5
Dependent Claim 33 words
The casting powder according to claim 1, wherein the individual grains are coated with 2-6% by weight of said member selected from the group consisting of carbon black, graphite and a mixture thereof.
Claim 6
Independent Claim 161 words
A method for producing a casting powder for the continuous casting of steel based on a silicate slag with the following chemical analysis ______________________________________ 25-45% by wt. of SiO.sub.2 20-45% by wt. of CaO 1-16% by wt. of Al.sub.2 O.sub.3 0.1-15% by wt. of MgO 0.1-1.5% by wt. of FeO (20-45.1% by wt. of CaO + MgO) 0.05-10% by wt. of TiO.sub.2 3-15% by wt. of Na.sub.2 O + K.sub.2 O 0.05-10% by wt. of MnO 0-7% by wt. of B.sub.2 O.sub.3 3-10% by wt. of bound F ______________________________________ the steps comprising: initially melting and foaming a powder having the aforementioned slag chemical analysis to produce a foamed slag; grinding said foamed slag to produce grains; passing said grains through a sieve so a maximum grain size of 5 mm is achieved; and coating said grains with a layer of 1.5 to 15% by weight of a member selected from the group consisting of carbon black, graphite and a mixture thereof.
Claim 7
Independent Claim 161 words
A method for producing a casting powder for the continuous casting of steel based on a silicate slag with the following chemical analysis ______________________________________ 25-45% by wt. of SiO.sub.2 20-45% by wt. of CaO 1-16% by wt. of Al.sub.2 O.sub.3 0.1-15% by wt. of MgO 0.1-1.5% by wt. of FeO (20-45.1% by wt. of CaO + MgO) 0.05-10% by wt. of TiO.sub.2 3-15% by wt. of Na.sub.2 O + K.sub.2 O 0.05-10% by wt. of MnO 0-7% by wt. of B.sub.2 O.sub.3 3-10% by wt. of bound F ______________________________________ the steps comprising: initially melting and foaming a powder having the aforementioned slag chemical analysis to produce a foamed slag; grinding said foamed slag to produce grains; passing said grains through a sieve so a maximum grain size of 5 mm is achieved; and coating said grains with a layer of 1.5 to 15% by weight of a member selected from the group consisting of carbon black, graphite and a mixture thereof.
Claim 8
Dependent Claim 19 words
The method according to claim 5, wherein the bulk weight obtained by foaming is between 0.8 and 1.2 kg/l.
Claim 9
Dependent Claim 31 words
The method according to claim 5, wherein the grain size is at most 2 mm, and for 98% by weight of the individual grains, the minimum grain size is 0.1 mm.
Claim 10
Dependent Claim 32 words
The method according to claim 5, wherein the individual grains are coated with 2-6% by weight of said member selected from the group consisting of carbon black, graphite and a mixture thereof.

References Cited (Backward Citations)

US3959031A Cited
US3984236A Cited
US4038067A Cited
US4066478A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-02-03 1984-08-04 1985-02-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-02-03 1988-08-04 1989-02-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-02-03 1992-08-04 1993-02-03 $7700.00 Window Closed / Lapsed

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