Electromagnetic fuel injector

Claim 2

In an electromagnetic fuel injector having a hollow tubular body with a stepped bore therethrough providing a fuel chamber therein intermediate its ends adapted to receive fuel; a fuel injection nozzle positioned in said stepped bore at one end of said body to define a spray tip at said one end and an annular valve seat encircling a discharge passage upstream of said spray tip in communication with said fuel chamber; a valve positioned in said stepped bore for movement into and out of engagement with said valve seat; a solenoid means fixed in said stepped bore at the opposite end of said body, said solenoid means includng a core having a central aperture therein, said central aperture in said core being aligned substantially concentric with said valve seat with said core in an axial spaced apart relationship thereto; a cylindrical guide means of non-magnetic material; said guide means including a support portion positioned in said central aperture and a guide pin means extending from said core axially toward said valve seat substantially concentric therewith; an armature having a central axial stepped bore therein slidably positioned in said stepped bore of said body above said valve, said stepped bore defining an internal guide bore wall encircled by a radial stop shoulder, said guide pin means being slidably received in said guide bore wall of said armature whereby to axially guide said armature during movement thereof; and, a spring means operatively associated with said armature to normally bias said armature and therefore said valve in one direction to effect seating of said valve against said valve seat; the improvement wherein said guide means includes an abutment shoulder axially positioned on said guide pin means relative to said core whereby when said armature is moved in an opposite direction toward said core, said stop shoulder of said armature will abut against said abutment shoulder at a predetermined axial distance from said core whereby to define a fixed minimum working air gap between said core and said armature.

Claim 3

In an electromagnetic fuel injector having a hollow tubular body with a stepped bore therethrough providing a fuel chamber therein intermediate its ends adapted to receive fuel; a fuel injection nozzle positioned in said stepped bore at one end of said body to define a spray tip at said one end and an annular valve seat encircling a discharge passage upstream of said spray tip in communication with said fuel chamber; a valve positioned in said stepped bore for movement into and out of engagement with said valve seat; a solenoid means fixed in said stepped bore at the opposite end of said body, said solenoid means including a core having a central aperture therein, said central aperture in said core being aligned substantially concentric with said valve seat with said core in an axial spaced apart relationship thereto; a cylindrical guide means of non-magnetic material; said guide means including a support portion positioned in said central aperture and a guide pin means extending from said core axially toward said valve seat substantially concentric therewith; an armature having a central axial stepped bore therein slidably positioned in said stepped bore of said body above said valve, said stepped bore defining an internal guide bore wall encircled by a radial stop shoulder, said guide pin means being slidably received in said guide bore wall of said armature whereby to axially guide said armature during movement thereof; and, a spring means operatively associated with said armature to normally bias said armature and therefore said valve in one direction to effect seating of said valve against said valve seat; the improvement wherein said guide means includes an intermediate stop member portion defining an abutment shoulder axially positioned on said guide pin means relative to said core whereby when said armature is moved in an opposite direction toward said core, said stop shoulder of said armature will abut against said abutment shoulder at a predetermined axial distance from said core whereby to define a fixed minimum working air gap between said core and said armature so that said armature will not contact said core.

Claim 4

In an electromagnetic fuel injector having a hollow tubular body with a stepped bore therethrough providing a fuel chamber therein intermediate its ends adapted to receive fuel; a fuel injection nozzle positioned in said stepped bore at one end of said body to define a spray tip at said one end and an annular valve seat encircling a discharge passage upstream of said spray tip in communication with said fuel chamber; a valve positioned in said stepped bore for movement into and out of engagement with said valve seat; a solenoid means fixed in said stepped bore at the opposite end of said body, said solenoid means including a core having a central aperture therein, said central aperture in said core being aligned substantially concentric with said valve seat with said core in an axial spaced apart relationship thereto; a cylindrical guide means of non-magnetic material; said guide means including a support portion positioned in said central aperture and a guide pin means extending from said core axially toward said valve seat substantially concentric therewith; an armature having a central axial stepped bore therein slidably positioned in said stepped bore of said body above said valve, said stepped bore defining an internal guide bore wall encircled by a radial stop shoulder, said guide pin means being slidably received in said guide bore wall of said armature whereby to axially guide said armature during movement thereof; and, a spring means operatively associated with said armature to normally bias said armature and therefore said valve in one direction to effect seating of said valve against said valve seat; the improvement wherein said guide means includes an intermediate stop member portion defining an abutment shoulder axially positioned on said guide pin means relative to said core whereby when said armature is moved in an opposite direction toward said core, said stop shoulder of said armature will abut against said abutment shoulder at a predetermined axial distance from said core whereby to define a fixed minimum working air gap between said core and said armature so that said armature will not contact said core.

Claim 5

In an electromagnetic fuel injector having a hollow tubular body with a stepped bore therethrough providing a fuel chamber therein intermediate its ends adapted to receive fuel; a fuel injection nozzle positioned in said stepped bore at one end of said body to define a spray tip at said one end and an annular valve seat encircling a discharge passage upstream of said spray tip in communication with said fuel chamber; a valve positioned in said stepped bore for movement into and out of engagement with said valve seat; a solenoid means fixed in said stepped bore at the opposite end of said body, said solenoid means including a core having a central aperture therein, said central aperture in said core being aligned substantially concentric with said valve seat with said core in an axial spaced apart relationship thereto; a cylindrical guide means of non-magnetic material; said guide means including a support portion positioned in said central aperture and a guide pin means extending from said core axially toward said valve seat substantially concentric therewith; an armature having a central axial stepped bore therein slidably positioned in said stepped bore of said body above said valve, said stepped bore defining an internal guide bore wall encircled by a radial stop shoulder, said guide pin means being slidably received in said guide bore wall of said armature whereby to axially guide said armature during movement thereof; and, a spring means operatively associated with said armature to normally bias said armature and therefore said valve in one direction to effect seating of said valve against said valve seat; the improvement wherein said guide means includes an abutment shoulder axially positioned on said guide pin means relative to said core whereby when said armature is moved in an opposite direction toward said core, said stop shoulder of said armature will abut against said abutment shoulder at a predetermined axial distance from said core whereby to define a minimum working air gap between said core and said armature; said support portion of said guide means being slidably received in said central aperture of said core; and, wherein an adjusting screw is threaded in said central aperture to abut against the free end of said support portion whereby the axial position of said abutment shoulder relative to said core can be adjusted to thereby adjust the minimum working air gap between said core and said armature.

Claim 6

In an electromagnetic fuel injector having a hollow tubular body with a stepped bore therethrough providing a fuel chamber therein intermediate its ends adapted to receive fuel; a fuel injection nozzle positioned in said stepped bore at one end of said body to define a spray tip at said one end and an annular valve seat encircling a discharge passage upstream of said spray tip in communication with said fuel chamber; a valve positioned in said stepped bore for movement into and out of engagement with said valve seat; a solenoid means fixed in said stepped bore at the opposite end of said body, said solenoid means including a core having a central aperture therein, said central aperture in said core being aligned substantially concentric with said valve seat with said core in an axial spaced apart relationship thereto; a cylindrical guide means of non-magnetic material; said guide means including a support portion positioned in said central aperture and a guide pin means extending from said core axially toward said valve seat substantially concentric therewith; an armature having a central axial stepped bore therein slidably positioned in said stepped bore of said body above said valve, said stepped bore defining an internal guide bore wall encircled by a radial stop shoulder, said guide pin means being slidably received in said guide bore wall of said armature whereby to axially guide said armature during movement thereof; and, a spring means operatively associated with said armature to normally bias said armature and therefore said valve in one direction to effect seating of said valve against said valve seat; the improvement wherein said guide means includes an abutment shoulder axially positioned on said guide pin means relative to said core whereby when said armature is moved in an opposite direction toward said core, said stop shoulder of said armature will abut against said abutment shoulder at a predetermined axial distance from said core whereby to define a minimum working air gap between said core and said armature; said support portion of said guide means being slidably received in said central aperture of said core; and, wherein an adjusting screw is threaded in said central aperture to abut against the free end of said support portion whereby the axial position of said abutment shoulder relative to said core can be adjusted to thereby adjust the minimum working air gap between said core and said armature.

Claim 7

In an electromagnetic fuel injector having a hollow tubular body with a stepped bore therethrough providing a fuel chamber therein intermediate its ends adapted to receive fuel; a fuel injection nozzle positioned in said stepped bore at one end of said body to define a spray tip at said one end and an annular valve seat encircling a discharge passage upstream of said spray tip in communication with said fuel chamber; a valve positioned in said stepped bore for movement into and out of engagement with said valve seat; a solenoid means fixed in said stepped bore at the opposite end of said body, said solenoid means including a core having a central aperture therein, said central aperture in said core being aligned substantially concentric with said valve seat with said core in an axial spaced apart relationship thereto; a cylindrical guide means of non-magnetic material; said guide means including a support portion positioned in said central aperture and a guide pin means extending from said core axially toward said valve seat substantially concentric therewith; an armature having a central axial stepped bore therein slidably positioned in said stepped bore of said body above said valve, said stepped bore defining an internal guide bore wall encircled by a radial stop shoulder, said guide pin means being slidably received in said guide bore wall of said armature whereby to axially guide said armature during movement thereof; and, a spring means operatively associated with said armature to normally bias said armature and therefore said valve in one direction to effect seating of said valve against said valve seat; the improvement wherein said guide means includes an intermediate stop member portion defining a radial surface at one end thereof in abutment against said core and an abutment shoulder at its opposite end axially positioned relative to said core whereby when said armature is moved in an opposite direction toward said core, said stop shoulder of said armature will abut against said abutment shoulder at a predetermined axial distance from said core whereby to define a fixed minimum working air gap between said core and said armature.

Claim 8

In an electromagnetic fuel injector having a hollow tubular body with a stepped bore therethrough providing a fuel chamber therein intermediate its ends adapted to receive fuel; a fuel injection nozzle positioned in said stepped bore at one end of said body to define a spray tip at said one end and an annular valve seat encircling a discharge passage upstream of said spray tip in communication with said fuel chamber; a valve positioned in said stepped bore for movement into and out of engagement with said valve seat; a solenoid means fixed in said stepped bore at the opposite end of said body, said solenoid means including a core having a central aperture therein, said central aperture in said core being aligned substantially concentric with said valve seat with said core in an axial spaced apart relationship thereto; a cylindrical guide means of non-magnetic material; said guide means including a support portion positioned in said central aperture and a guide pin means extending from said core axially toward said valve seat substantially concentric therewith; an armature having a central axial stepped bore therein slidably positioned in said stepped bore of said body above said valve, said stepped bore defining an internal guide bore wall encircled by a radial stop shoulder, said guide pin means being slidably received in said guide bore wall of said armature whereby to axially guide said armature during movement thereof; and, a spring means operatively associated with said armature to normally bias said armature and therefore said valve in one direction to effect seating of said valve against said valve seat; the improvement wherein said guide means includes an intermediate stop member portion defining a radial surface at one end thereof in abutment against said core and an abutment shoulder at its opposite end axially positioned relative to said core whereby when said armature is moved in an opposite direction toward said core, said stop shoulder of said armature will abut against said abutment shoulder at a predetermined axial distance from said core whereby to define a fixed minimum working air gap between said core and said armature.