US4244912A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Molding process using curable silicone release compositions
Assignee: Dow Silicones Corp
•
Filing: 1979-03-05
•
Granted: 1981-01-13
•
Expires: 1999-03-05
Abstract
Abstract An improved molding process is provided which comprises treating a mold surface with certain curable silicone compositions to improve the release of a molded article from the mold. The curable silicone release composition is obtained by mixing a vinyl-endblocked polydiorganosiloxane, a xylene-soluble vinyl-containing resinous polysiloxane, a methylhydrogenpolysiloxane crosslinking agent and a hydrosilylation catalyst. The curable silicone release composition is easily applied to and rapidly cured onto the mold surface and, when cured, provides many easy releases of molded articles such as high resiliency polyurethane foam cushions, polyurethane elastomeric shoe soles and polyester boat hulls.
Inventors
- 👤 David R. Battice
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-28 19:23
CPC Classifications
B; B29; B29C; B29C33/00; B29C33/56; B29C33/60; B29C33/62; B29C33/64; C; C08; C08L; C08L83/00; C08L83/04; C08G; C08G77/00; C08G77/04; C08G77/12; C08G77/20; C08G77/70
Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
339 words
In a process for forming molded articles, said process comprising placing a molding composition in a mold, converting the molding composition to a solid molded article and thereafter separating the solid molded article from the mold, the improvement comprising applying to at least one shape-determining surface of the mold, and thereafter curing, before the molding composition is placed in contact therewith, a curable silicone release composition obtained by mixing components consisting essentially of (I) a polydiorganosiloxane having the general formula ViR.sub.2 SiO(R.sub.2 SiO).sub.x (RViSiO).sub.y SiR.sub.2 Vi wherein x and y are integers whose sum has an average value sufficient to provide the polydiorganosiloxane with a viscosity at 25° C. of at least 1.0 pascal-seconds, Vi denotes a vinyl radical and each R denotes, independently, a monovalent radical selected from the group consisting of methyl, phenyl and saturated hydrogen radicals having from 2 to 6 carbon atoms, the total number of organic radicals in the polydiorganosiloxane consisting of at least 95 percent methyl radicals and no more than 1 percent vinyl radicals, (II) a xylene-soluble copolymer of (CH 3 ) 3 SiO 1/2 , (CH 3 ) 2 (CH 2 ═CH)SiO 1/2 and SiO 4/2 siloxane units, said copolymer having from 1 to 5 percent by weight of vinyl radicals, based on the weight of the copolymer, and a total of from 0.6 to 1.1 of said (CH 3 ) 3 SiO 1/2 plus (CH 3 ) 2 (CH 2 ═CH)SiO 1/2 siloxane units for every said SiO 4/2 siloxane unit, (III) a methylhydrogenpolysiloxane, soluble in the mixture of (I) plus (II), and having an average of at least three silicon-bonded hydrogen radicals per molecule, said hydrogen radicals being bonded to separate silicon atoms, and (IV) a catalytic amount of a hydrosilylation catalyst, said components being mixed in sufficient amounts to provide, in the curable silicone release composition, from 10 to 70 parts by weight of (II) for every 100 parts by weight of (I) plus (II) and from 2 to 10 silicon-bonded hydrogen radicals for every silicon-bonded vinyl radical.
Claim 2
Dependent Claim
339 words
In a process for forming molded articles, said process comprising placing a molding composition in a mold, converting the molding composition to a solid molded article and thereafter separating the solid molded article from the mold, the improvement comprising applying to at least one shape-determining surface of the mold, and thereafter curing, before the molding composition is placed in contact therewith, a curable silicone release composition obtained by mixing components consisting essentially of (I) a polydiorganosiloxane having the general formula ViR.sub.2 SiO(R.sub.2 SiO).sub.x (RViSiO).sub.y SiR.sub.2 Vi wherein x and y are integers whose sum has an average value sufficient to provide the polydiorganosiloxane with a viscosity at 25° C. of at least 1.0 pascal-seconds, Vi denotes a vinyl radical and each R denotes, independently, a monovalent radical selected from the group consisting of methyl, phenyl and saturated hydrogen radicals having from 2 to 6 carbon atoms, the total number of organic radicals in the polydiorganosiloxane consisting of at least 95 percent methyl radicals and no more than 1 percent vinyl radicals, (II) a xylene-soluble copolymer of (CH 3 ) 3 SiO 1/2 , (CH 3 ) 2 (CH 2 ═CH)SiO 1/2 and SiO 4/2 siloxane units, said copolymer having from 1 to 5 percent by weight of vinyl radicals, based on the weight of the copolymer, and a total of from 0.6 to 1.1 of said (CH 3 ) 3 SiO 1/2 plus (CH 3 ) 2 (CH 2 ═CH)SiO 1/2 siloxane units for every said SiO 4/2 siloxane unit, (III) a methylhydrogenpolysiloxane, soluble in the mixture of (I) plus (II), and having an average of at least three silicon-bonded hydrogen radicals per molecule, said hydrogen radicals being bonded to separate silicon atoms, and (IV) a catalytic amount of a hydrosilylation catalyst, said components being mixed in sufficient amounts to provide, in the curable silicone release composition, from 10 to 70 parts by weight of (II) for every 100 parts by weight of (I) plus (II) and from 2 to 10 silicon-bonded hydrogen radicals for every silicon-bonded vinyl radical.
Claim 3
Dependent Claim
22 words
A process according to claim 1 wherein the polydiorganosiloxane (I) has the average general formula ViMeRSiO(Me 2 SiO) x (MeViSiO) y SiRMeVi.
Claim 4
Dependent Claim
25 words
A process according to claim 2 wherein the curable silicone release composition contains from 2 to 5 silicon-bonded hydrogen radicals for every silicon-bonded vinyl radical.
Claim 5
Dependent Claim
35 words
A process according to claim 3 wherein the viscosity of the polydiorganosiloxane (I) has a value of at least 25 pascal-seconds at 25° C. and the curable silicone release composition comprises a volatile thinning medium.
Claim 6
Dependent Claim
25 words
A process according to claim 1 or 4 wherein the curable silicone release composition has a viscosity of less than 1.0 pascal-seconds at 25° C.
Claim 7
Dependent Claim
20 words
A process according to claim 1 or 4 wherein the curable silicone release composition is applied by a spraying process.
Claim 8
Dependent Claim
23 words
A process according to claim 1 or 4 wherein the curable silicone release composition is applied to all shape-determining surfaces of the mold.
Claim 9
Dependent Claim
28 words
A process according to claim 1 or 4 wherein the molding composition is a liquid, organic molding composition, convertible to the solid state by a chemical curing reaction.
Claim 10
Dependent Claim
16 words
A process according to claim 8 wherein the liquid organic molding composition is a polyurethane composition.
Claim 11
Dependent Claim
17 words
A process according to claim 8 wherein the liquid organic molding composition is an unsaturated polyester composition.
References Cited (Backward Citations)
CA624114A
Cited
US2811408A
Cited
US3020260A
Cited
US3341646A
Cited
US3485662A
Cited
US3684756A
Cited
US4057596A
Cited
US3914369A
Cited
US3983298A
Cited
US4123604A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1984-01-13 | 1984-07-14 | 1985-01-13 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1988-01-13 | 1988-07-14 | 1989-01-13 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1992-01-13 | 1992-07-14 | 1993-01-13 | $7700.00 | Window Closed / Lapsed |