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US4242318A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the preparation of aqueous suspensions containing at least 65% by weight of calcium carbonate

Assignee: Solvay SA
•
Filing: 1978-07-10
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Granted: 1980-12-30
•
Expires: 1998-07-10
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Abstract

Abstract Process for the preparation of an aqueous suspension containing at least 65% by weight of calcium carbonate, in which process calcium carbonate is crystallized in a dilute aqueous medium, a wet concentrate of calcium carbonate is separated from the resulting dilute aqueous suspension of calcium carbonate and the said calcium carbonate concentrate is fluidized and homogenized in the presence of a dispersing agent. The calcium carbonate is crystallized in the presence of a water-soluble polyelectrolyte and the calcium carbonate concentrate is separated from the dilute suspension of calcium carbonate by essentially mechanical separating means.

Inventors

  • 👤 Jacques Brahm
  • 👤 Jean-Pierre De Rath

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 18:54
CPC Classifications
C; C09; C09D; C09D17/00; C09D17/004; C01; C01F; C01F11/00; C01F11/18; C01F11/182; C01F11/183; C01F11/185; C09C; C09C1/00; C09C1/02; C09C1/021; D; D21; D21H; D21H19/00; D21H19/36; D21H19/38; D21H19/385; D21H19/44; D21H19/52; C01P; C01P2004/00; C01P2004/51; C01P2004/60; C01P2004/61; C01P2004/62

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 120 words
A process for the preparation of an aqueous suspension of calcium carbonate comprising: (a) crystallizing calcium carbonate by carbonating in a dilute aqueous medium a source of calcium ions with a source of carbonate ions in the presence of a water-soluble polyelectrolyte to obtain a dilute aqueous suspension of calcium carbonate; (b) separating a wet concentrate of calcium carbonate from the dilute aqueous suspension of calcium carbonate by essentially mechanical separating means to obtain directly a wet concentrate of calcium carbonate containing at least 65% by weight calcium carbonate; and (c) fluidizing and homogenizing said wet concentrate in the presence of a dispersing agent to obtain an aqueous suspension of calcium carbonate containing at least 65% by weight calcium carbonate.
Claim 2
Dependent Claim 120 words
A process for the preparation of an aqueous suspension of calcium carbonate comprising: (a) crystallizing calcium carbonate by carbonating in a dilute aqueous medium a source of calcium ions with a source of carbonate ions in the presence of a water-soluble polyelectrolyte to obtain a dilute aqueous suspension of calcium carbonate; (b) separating a wet concentrate of calcium carbonate from the dilute aqueous suspension of calcium carbonate by essentially mechanical separating means to obtain directly a wet concentrate of calcium carbonate containing at least 65% by weight calcium carbonate; and (c) fluidizing and homogenizing said wet concentrate in the presence of a dispersing agent to obtain an aqueous suspension of calcium carbonate containing at least 65% by weight calcium carbonate.
Claim 3
Dependent Claim 17 words
Process according to claim 1, wherein the polyelectrolyte is selected from polyacids and their alkali metal salts.
Claim 4
Dependent Claim 37 words
Process according to claim 2, wherein the polyelectrolyte is selected from polyacids of weakly acid character and having a pK greater than 4 as measured on a 0.01N solution in pure water, and their alkali metal salts.
Claim 5
Dependent Claim 30 words
Process according to claim 3, wherein the polyelectrolyte is selected from polyacids derived from polymers containing at least one carboxyl group per 10 carbon atoms and their alkali metal salts.
Claim 6
Dependent Claim 32 words
Process according to claim 4, wherein the polyelectrolyte is selected from polymers derived from acrylic, methacrylic and alpha-hydroxyacrylic acids, maleic acid copolymers, carboxylated derivatives of cellulose ethers, and their alkali metal salts.
Claim 7
Dependent Claim 12 words
Process according to claim 5, wherein the polyelectrolyte is a sodium polyacrylate.
Claim 8
Dependent Claim 12 words
Process according to claim 5, wherein the polyelectrolyte is a sodium poly-alpha-hydroxyacrylate.
Claim 9
Dependent Claim 38 words
Process according to claim 1, wherein the amount of polyelectrolyte in the dilute aqueous medium for the crystallization is controlled so that the resulting dilute suspension contains between 1 and 10 g of polyelectrolyte per kg of solids.
Claim 10
Dependent Claim 22 words
Process according to claim 8, wherein the resulting dilute suspension contains between 2 and 6 g of polyelectrolyte per kg of solids.
Claim 11
Dependent Claim 19 words
Process according to claim 1, wherein a milk of lime is carbonated in order to crystallize the calcium carbonate.
Claim 12
Dependent Claim 19 words
Process according to claim 10, wherein the milk of lime is carbonated with a gas containing CO 2 .
Claim 13
Dependent Claim 21 words
Process according to claim 10, wherein the milk of lime is carbonated at a temperature of between 25° and 60° C.
Claim 14
Dependent Claim 19 words
Process according to claim 1, wherein the mechanical separating means comprises filtration of the dilute suspension of calcium carbonate.
Claim 15
Dependent Claim 12 words
Process according to claim 1, wherein the mechanical separating means comprises draining.
Claim 16
Dependent Claim 47 words
Process according to claim 13 wherein the mechanical separating means which filters the dilute aqueous suspension of calcium carbonate further comprises means to drain the resulting filter cake by compressing it and sweeping it with a stream of air without substantial evaporation of the liquid taking place.
Claim 17
Dependent Claim 29 words
Process according to claim 1, wherein between 2 and 10 g of dispersing agent per kg of calcium carbonate are used for fluidizing and homogenizing the calcium carbonate concentrate.
Claim 18
Dependent Claim 16 words
Process according to claim 16, wherein between 4 and 8 g of dispersing agent are used.
Claim 19
Dependent Claim 17 words
Process according to claim 1, wherein the dispersing agent is introduced directly into the calcium carbonate concentrate.
Claim 20
Dependent Claim 23 words
Process according to claim 1, wherein said aqueous suspension obtained in step (c) contains between 65 and 80% by weight of calcium carbonate.

References Cited (Backward Citations)

US2709160A Cited
US3245819A Cited
US3347624A Cited
US3797610A Cited
GB1285891A Cited
US3661610A Cited
US4018877A Cited
US3945843A Cited
US3989195A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-12-30 1984-06-30 1984-12-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-12-30 1988-06-30 1988-12-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-12-30 1992-06-30 1992-12-30 $7700.00 Window Closed / Lapsed

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