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US4242254A Expired / Lapsed US ⏱️ 0.0 years remaining

Glass reinforcements and fire retardant glass-resin composites therefrom

Assignee: General Electric Co
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Filing: 1976-09-28
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Granted: 1980-12-30
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Expires: 1996-09-28
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Abstract

Abstract Filamentous glass in which the filaments are sized with non-burning or self-extinguishing polymeric compositions reinforce the physical properties of organic polymeric substances and impart a degree of flame retardance to glass-resin composites greater than that expected from the sizing content. There are provided molding compositions and injection molding granules containing resins and dispersions of such reinforcements and non-burning or self-extinguishing three-dimensional articles comprising resins containing such reinforcements.

Inventors

  • 👤 Visvaldis Abolins

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 21:36
CPC Classifications
C; C08; C08K; C08K7/00; C08K7/02; C08K7/04; C08K7/14; C03; C03C; C03C25/00; C03C25/10; C03C25/24; C03C25/26; C08K9/00; C08K9/04

Claims Analysis

Total Claims: 52
Claim 1
Independent Claim 78 words
As a new composition of matter, a molding powder comprising particles of resin having dispersed therein a reinforcement comprising filamentous glass in which the filaments of said glass are uniformly coated with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a silane or chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 2
Dependent Claim 78 words
As a new composition of matter, a molding powder comprising particles of resin having dispersed therein a reinforcement comprising filamentous glass in which the filaments of said glass are uniformly coated with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a silane or chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 3
Dependent Claim 19 words
A composition as defined in claim 1 wherein said resin is a thermoplastic resin, a thermosettable or cross-linkable resin.
Claim 4
Dependent Claim 14 words
A composition as defined in claim 1 wherein said resin is non-burning or self-extinguishing.
Claim 5
Dependent Claim 15 words
A composition as defined in claim 1 wherein said resin is a polyphenylene oxide resin.
Claim 6
Dependent Claim 30 words
A composition as defined in claim 1 wherein said resin is a styrene resin, a polyolefin resin, a polyamide resin, a polyacetal resin, a polycarbonate resin, or a mixture thereof.
Claim 7
Dependent Claim 12 words
A composition as defined in claim 5 wherein said resin is polystyrene.
Claim 8
Dependent Claim 17 words
A composition as defined in claim 5 wherein said resin is a rubber-modified high impact polystyrene resin.
Claim 9
Dependent Claim 24 words
A composition as defined in claim 1 wherein said resin comprises a thermoplastic composition consisting of a polyphenylene oxide resin and a styrene resin.
Claim 10
Dependent Claim 73 words
A three-dimensional article comprising a resin having uniformly dispersed therein a reinforcement which comprises filamentous glass in which the filaments of said glass are uniformly coated with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a silane or chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 11
Dependent Claim 73 words
A three-dimensional article comprising a resin having uniformly dispersed therein a reinforcement which comprises filamentous glass in which the filaments of said glass are uniformly coated with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a silane or chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 12
Dependent Claim 18 words
An article as defined in claim 9 wherein said resin is a thermoplastic resin or a thermosetting resin.
Claim 13
Dependent Claim 14 words
An article as defined in claim 9 wherein said resin is non-burning or self-extinguishing.
Claim 14
Dependent Claim 15 words
An article as defined in claim 9 wherein said resin is a polyphenylene oxide resin.
Claim 15
Dependent Claim 30 words
An article as defined in claim 9 wherein said resin is a styrene resin, a polyolefin resin, a polyamide resin, a polyacetal resin, a polycarbonate resin or a mixture thereof.
Claim 16
Dependent Claim 12 words
An article as defined in claim 13 wherein said resin is polystyrene.
Claim 17
Dependent Claim 17 words
An article as defined in claim 13 wherein said resin is a rubber-modified high impact polystyrene resin.
Claim 18
Dependent Claim 24 words
An article as defined in claim 9 wherein said resin comprises a thermoplastic composition consisting of a polyphenylene oxide resin and a styrene resin.
Claim 19
Dependent Claim 44 words
An article as defined in claim 9 wherein said polymerized sizing composition consists essentially of a thermoplastic or thermosetting resin and a flame retardant additive, said additive being present in an amount that is at least sufficient to render the composition non-burning or self-extinguishing.
Claim 20
Dependent Claim 40 words
An article as defined in claim 9 wherein said reinforcement comprises from about 5 to about 60 percent by weight of said article and said sizing composition comprises from about 0.5 to about 15 percent by weight of said reinforcement.
Claim 21
Independent Claim 85 words
A method of rendering a composition which comprises a normally flammable polyphenylene ether resin and filamentous glass non-burning or self-extinguishing, said method comprising coating said filamentous glass with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a silane or chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing prior to blending the glass filaments into the polyphenylene ether resin.
Claim 22
Independent Claim 85 words
A method of rendering a composition which comprises a normally flammable polyphenylene ether resin and filamentous glass non-burning or self-extinguishing, said method comprising coating said filamentous glass with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a silane or chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing prior to blending the glass filaments into the polyphenylene ether resin.
Claim 23
Independent Claim 40 words
A method as defined in claims 19 wherein said reinforcement comprises from about 5 to about 60 percent by weight of said composition and said sizing composition comprising from about 0.5% to about 15 percent by weight of said reinforcement.
Claim 24
Dependent Claim 70 words
In the method of rendering filamentous glass reinforced resin compositions non-burning and self-extinguishing the improvement which comprises providing the filamentous glass reinforcing agent with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a silane or chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 25
Dependent Claim 70 words
In the method of rendering filamentous glass reinforced resin compositions non-burning and self-extinguishing the improvement which comprises providing the filamentous glass reinforcing agent with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a silane or chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 26
Dependent Claim 19 words
A method according to claim 21 wherein said resin component is a thermoplastic resin, a thermosettable or cross-linkable resin.
Claim 27
Dependent Claim 15 words
A method as defined in claim 21 wherein said resin is a polyphenylene oxide resin.
Claim 28
Dependent Claim 16 words
A composition as defined in claim 4 wherein said polyphenylene oxide resin is 2,6-dimethyl (1,4-polyphenylene) oxide.
Claim 29
Dependent Claim 17 words
A composition as defined in claim 8 wherein said styrene resin is rubber-modified high impact polystyrene resin.
Claim 30
Dependent Claim 16 words
A composition as defined in claim 12 wherein said polyphenylene oxide resin is 2,6-dimethyl (1,4-polyphenylene) oxide.
Claim 31
Dependent Claim 16 words
An article as defined in claim 12 wherein said polyphenylene oxide resin is 2,6-dimethyl (1,4-polyphenylene) oxide.
Claim 32
Dependent Claim 17 words
An article as defined in claim 16 wherein said styrene resin is rubber-modified high impact polystyrene resin.
Claim 33
Dependent Claim 36 words
A composition as defined in claim 1 wherein the flame retardant additive is a halogen-containing compound; a halogen-containing compound in admixture with antimony oxide; elemental phosphorus or a phosphorus compound; or a compound containing phosphorus-nitrogen bonds.
Claim 34
Dependent Claim 36 words
An injection molding compound as defined in claim 1 wherein the filaments are coated with a non-burning or self-extinguishing polymerized sizing composition which includes a chlorinated biphenyl or a chlorinated biphenyl in admixture with antimony trioxide.
Claim 35
Dependent Claim 34 words
A compound as defined in claim 1 wherein the filaments are coated with a non-burning or self-extinguishing polymerized sizing composition which includes a chlorinated biphenyl or a chlorinated biphenyl in admixtures with antimony trioxide.
Claim 36
Dependent Claim 35 words
An article as defined in claim 17 wherein said flame-retardant additive is a halogen-containing compound; a halogen-containing compound in admixture with antimony oxide; elemental phosphorus or a phosphorus compound; or a compound containing phosphorus-nitrogen bonds.
Claim 37
Dependent Claim 77 words
A composition as defined in claim 1 wherein the polymerized sizing composition consists of a thermoplastic or thermosetting resin selected from the group consisting of a styrene resin, an alkyl resin, an acrylate resin, a methacrylate resin, an aromatic polycarbonate resin, a polyacetal resin, a polyacetal resin, a polyamide resin, a vinyl ester resin, polyphenylene oxide resin or a mixture thereof and a flame retardent additive in an amount sufficient to render said resin non-burning or self-extinguishing.
Claim 38
Dependent Claim 21 words
A composition as defined in claim 33 wherein the polymerized sizing composition includes a thermosetting or cross-linked polyester or epoxy resin.
Claim 39
Dependent Claim 14 words
A composition as defined in claim 34 wherein said resin is a polyester resin.
Claim 40
Dependent Claim 14 words
A composition as defined in claims 35 wherein said resin is an epoxy resin.
Claim 41
Dependent Claim 76 words
As a new composition of matter, a molding powder comprising particles of resin having dispersed therein a reinforcement comprising filamentous glass in which the filaments of said glass are uniformly coated with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 42
Dependent Claim 76 words
As a new composition of matter, a molding powder comprising particles of resin having dispersed therein a reinforcement comprising filamentous glass in which the filaments of said glass are uniformly coated with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 43
Dependent Claim 71 words
A three-dimensional article comprising a resin having uniformly dispersed therin a reinforcement which comprises filamentous glass in which the filaments of said glass are uniformly coated with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a chrome coupling agent and a glame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 44
Dependent Claim 71 words
A three-dimensional article comprising a resin having uniformly dispersed therin a reinforcement which comprises filamentous glass in which the filaments of said glass are uniformly coated with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a chrome coupling agent and a glame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 45
Dependent Claim 44 words
An article as defined in claim 38 wherein said polymerized sizing composition consists essentially of a thermoplastic or thermosetting resin and a flame retardant additive, said additive being present in an amount that is at least sufficient to render the composition non-burning or self-extinguishing.
Claim 46
Independent Claim 83 words
A method of rendering a composition which comprises a normally flammable polyphenylene ether resin and filamentous glass non-burning or self-extinguishing, said method comprising coating said filamentous glass with a non-burning or self-entinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing prior to blending the glass filaments into the polyphenylene ether resin.
Claim 47
Independent Claim 83 words
A method of rendering a composition which comprises a normally flammable polyphenylene ether resin and filamentous glass non-burning or self-extinguishing, said method comprising coating said filamentous glass with a non-burning or self-entinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing prior to blending the glass filaments into the polyphenylene ether resin.
Claim 48
Dependent Claim 68 words
In the method of rendering filamentous glass reinforced resin compositions non-burning and self-extinguishing the improvement which comprises providing the filamentous glass reinforcing agent with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 49
Dependent Claim 68 words
In the method of rendering filamentous glass reinforced resin compositions non-burning and self-extinguishing the improvement which comprises providing the filamentous glass reinforcing agent with a non-burning or self-extinguishing polymerized sizing composition that consists essentially of a thermoplastic or thermosetting resin, a chrome coupling agent and a flame retardant additive, said flame retardant additive being present in an amount that is sufficient to render the composition non-burning or self-extinguishing.
Claim 50
Dependent Claim 36 words
A composition as defined in claim 37 wherein the flame retardant additive is a halogen-containing compound; a halogen-containing compound in admixture with antimony oxide; elemental phosphorus or a phosphorus compound; or a compound containing phosphorus-nitrogen bonds.
Claim 51
Dependent Claim 77 words
A composition as defined in claim 37 wherein the polymerized sizing composition consists of a thermoplastic or thermosetting resin selected from the group consisting of a styrene resin, an alkyl resin, an acrylate resin, a methacrylate resin, an aromatic polycarbonate resin, a polyacetal resin, a polyacetal resin, a polyamide resin, a vinyl ether resin, polyphenylene oxide resin or a mixture thereof and a flame retardant additive in an amount sufficient to render said resin non-burning or self-extinguishing.
Claim 52
Dependent Claim 21 words
A composition as defined in claim 43 wherein the polymerized sizing composition includes a thermosetting or cross-linked polyester or epoxy resin.

References Cited (Backward Citations)

US3234042A Cited
US2909548A Cited
GB1010043A Cited
US3383435A Cited
US3650818A Cited
US3594993A Cited
US3507832A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-12-30 1984-06-30 1984-12-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-12-30 1988-06-30 1988-12-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-12-30 1992-06-30 1992-12-30 $7700.00 Window Closed / Lapsed

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