Tool for and method of removing a die-cutting mat from a rotary anvil

Claim 2

In a tool for removing a die-cutting mat from a rotary anvil wherein said anvil comprises, an outer substantially cylindrical surface having a pair of spaced holding surfaces extending radially inwardly from said cylindrical surface and a planar surface interconnecting the terminal inner edges of said holding surfaces, said holding surfaces and planar surface defining opposed walls and a bottom wall respectively of a longitudinal groove in said anvil and an immobile locking wedge disposed within said groove and having a fixed locking surface on each side thereof, each locking surface being spaced from an associated one of said holding surfaces to define a flange-receiving channel therebetween, and said die-cutting mat being disposed against said anvil and having opposite end portions terminating in a pair of identical flanges each disposed substantially perpendicular to the main body of said mat, each of said flanges having an inner portion adjoining said mat and an outer portion yieldingly compressed within an associated channel, each outer portion having a cooperating locking surface which is snap locked against an associated locking surface of said wedge to lock its flange in position with the outer portion yieldingly compressed within its associated channel and each outer portion having a terminal edge, the improvement wherein said tool comprises, a mat-engaging portion and a handle therefor, said mat-engaging portion having a wedge-like end adapted to be wedged between said mat and anvil to provide an initial lifting of an associated flange away from said anvil to thereby dislodge a portion of the cooperating locking surface of the associated mat flange from its locking surface of said wedge, said mat-engaging portion having a roughly semicircular portion adjoining said wedge-like end wherein said semicircular portion has a convex outside surface and a concave inside surface, said convex outside surface being adapted to engage said anvil and serve as a fulcrum for prying a terminal end portion of said associated flange from within its channel, said concave inside surface being adapted to engage a portion of said terminal edge with said wedge-like end against the inner portion of said associated flange thereby enabling pulling of said tool using said handle with said concave inside surface serving as a prying surface which dislodges the cooperating locking surface of said associated flange from the locking surface of said locking wedge along the full length of each upon pulling said tool along said cylindrical surface adjacent an associated holding surface.

Claim 3

A tool as set forth in claim 1 in which said mat-engaging portion also has a first straight portion adjoining said semi-circular portion.

Claim 4

A tool as set forth in claim 2 comprising a second straight portion extending between said first straight portion and said handle with an obtuse included angle therebetween, said second straight portion and handle having a common longitudinal axis.

Claim 5

A tool as set forth in claim 3 in which said obtuse angle has an angular measure greater than 150°.

Claim 6

A tool as set forth in claim 3 in which said semicircular portion and straight portions are disposed in a common plane.

Claim 7

A tool as set forth in claim 5 in which said wedge-like end terminates in a substantially sharp edge.

Claim 8

A tool as set forth in claim 6 in which said substantially sharp edge of said wedge-like end has rounded corners.

Claim 9

A tool as set forth in claim 7 in which said handle is adapted to be grasped with one hand and is made of a nonmetallic material and the remainder of said tool is made of metal.

Claim 10

In a method of removing a die-cutting mat from a rotary anvil wherein said anvil comprises, an outer substantially cylindrical surface having a pair of spaced holding surfaces extending radially inwardly from said cylindrical surface and a planar surface interconnecting the terminal inner edges of said holding surfaces, said holding surfaces and planar surface defining opposed walls and a bottom wall respectively of a longitudinal groove in said anvil and an immobile locking wedge disposed within said groove and having a fixed locking surface on each side thereof, each locking surface being spaced from an associated one of said holding surfaces to define a flange-receiving channel therebetween, and said die-cutting mat being disposed against said anvil and having opposite end portions terminating in a pair of identical flanges each disposed substantially perpendicular to the main body of said mat, each of said flanges having an inner portion adjoining said mat and an outer portion yieldingly compressed within an associated channel, each outer portion having a cooperating locking surface which is snap locked against an associated locking surface of said wedge to lock its flange in position with the outer portion yieldingly compressed within its associated channel and each outer portion having a terminal edge, the improvement in said method comprising the steps of, forming a tool having a mat-engaging portion having a roughly semicircular portion comprising a convex outside surface and a concave inside surface and terminating in a wedge-like end, wedging said wedge-like end between said mat and anvil to provide an initial lifting of an associated flange away from said anvil to thereby dislodge a portion of the cooperating locking surface of the associated mat flange from its locking surface of said wedge, pivoting said handle of said tool away from the open end of said semicircular portion with said convex outside surface engaging said anvil and serving as a fulcrum for prying a terminal end portion of said associated flange from within its channel, urging said concave inside surface against said associated flange adjacent its terminal edge with said wedge-like end against the inner portion of the associated flange, and pulling said tool along said rotary anvil using said handle with said concave inside surface urged against the associated flange adjacent its terminal edge, said concave inside surface serving as a prying surface which dislodges the cooperating locking surface of the associated flange from its locking surface of said locking wedge along the full length of each upon pulling said tool along said cylindrical surface.

Claim 11

In a method of removing a die-cutting mat from a rotary anvil wherein said anvil comprises, an outer substantially cylindrical surface having a pair of spaced holding surfaces extending radially inwardly from said cylindrical surface and a planar surface interconnecting the terminal inner edges of said holding surfaces, said holding surfaces and planar surface defining opposed walls and a bottom wall respectively of a longitudinal groove in said anvil and an immobile locking wedge disposed within said groove and having a fixed locking surface on each side thereof, each locking surface being spaced from an associated one of said holding surfaces to define a flange-receiving channel therebetween, and said die-cutting mat being disposed against said anvil and having opposite end portions terminating in a pair of identical flanges each disposed substantially perpendicular to the main body of said mat, each of said flanges having an inner portion adjoining said mat and an outer portion yieldingly compressed within an associated channel, each outer portion having a cooperating locking surface which is snap locked against an associated locking surface of said wedge to lock its flange in position with the outer portion yieldingly compressed within its associated channel and each outer portion having a terminal edge, the improvement in said method comprising the steps of, forming a tool having a mat-engaging portion having a roughly semicircular portion comprising a convex outside surface and a concave inside surface and terminating in a wedge-like end, wedging said wedge-like end between said mat and anvil to provide an initial lifting of an associated flange away from said anvil to thereby dislodge a portion of the cooperating locking surface of the associated mat flange from its locking surface of said wedge, pivoting said handle of said tool away from the open end of said semicircular portion with said convex outside surface engaging said anvil and serving as a fulcrum for prying a terminal end portion of said associated flange from within its channel, urging said concave inside surface against said associated flange adjacent its terminal edge with said wedge-like end against the inner portion of the associated flange, and pulling said tool along said rotary anvil using said handle with said concave inside surface urged against the associated flange adjacent its terminal edge, said concave inside surface serving as a prying surface which dislodges the cooperating locking surface of the associated flange from its locking surface of said locking wedge along the full length of each upon pulling said tool along said cylindrical surface.

Claim 12

A method as set forth in claim 9 in which said pivoting step is achieved with said tool disposed substantially in a diametral plane of said anvil.

Claim 13

A method as set forth in claim 10 in which said urging step comprises the further step of rotating said tool prior to said pulling step such that it is disposed substantially transverse the position thereof during said pivoting step.

Claim 14

A method as set forth in claim 11 and comprising the further steps of unwrapping said rotary anvil following said pulling step and pulling radially outwardly against said mat and the other of said pair of mat flanges to remove said other mat flange from within its channel.

Claim 15

A method as set forth in claim 11 and comprising the further steps of using said tool and repeating said wedging, pivoting, urging and pulling steps on the other of said pair of mat flanges to remove same from within its channel.

Claim 16

A method as set forth in claim 11 in which said forming step comprises forming said mat-engaging portion with a first straight portion adjoining said semicircular portion.

Claim 17

A method as set forth in claim 14 in which said forming step further comprises forming a second straight portion in said tool between said first straight portion and said handle with an obtuse included angle therebetween, said second straight portion and handle having a common longitudinal axis.

Claim 18

A method as set forth in claim 15 in which said forming step comprises forming said obtuse included angle having a measure greater than 150°.

Claim 19

A method as set forth in claim 15 in which said forming step comprises forming said semicircular portion and straight portions substantially in a common plane.

Claim 20

A method as set forth in claim 17 in which said forming step comprises forming said wedge-like end free of sharp side edges.