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US4237261A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for continuously producing polyester and spun fiber

Assignee: Nippon Ester Co Ltd
•
Filing: 1979-09-17
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Granted: 1980-12-02
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Expires: 1999-09-17
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Abstract

Abstract In a process for continuously producing polyester which comprises continuously polymerizing bis-β-hydroxyethyl terephthalate and/or a lower polymer thereof using a plurality of vacuum polymerization reactors equipped with a stirrer disposed in series, the improvement which comprises automatically and continuously measuring stirring power or stirring axis reaction force of at least the final polymerization reactor among the polymerization reactors from which a polymer having a limiting viscosity (η) of 0.25 or more is removed, and controlling the vacuum in the polymerization reactors based on changes in the stirring power or reaction force so that the stirring power or reaction force is kept at a prescribed level, by which the degree of polymerization of the polymer removed from the polymerization reactors is controlled. A process for producing a polyester spun fiber is also disclosed.

Inventors

  • 👤 Hideo Kawamura
  • 👤 Ichiro Fukami
  • 👤 Shuhei Wada
  • 👤 Fusayuki Yoshikawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 23:35
CPC Classifications
C; C08; C08G; C08G63/00; C08G63/78

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 120 words
In a continuous process for producing polyester which comprises continuously polymerizing bis-β-hydroxyethyl terephthalate and/or a lower polymer thereof using a plurality of vacuum polymerization reactors equipped with a stirrer and disposed in series, the improvement which comprises automatically and continuously measuring the stirring power or stirring axis reaction force of at least the final polymerization reactor from which a polymer having a limiting viscosity (η) of 0.25 or more is removed, and controlling the vacuum in the polymerization reactors according to changes in the stirring power or reaction force so that the stirring power or reaction force value is kept at a prescribed level, by which the degree of polymerization of the polymer removed from the polymerization reactors is controlled.
Claim 2
Dependent Claim 120 words
In a continuous process for producing polyester which comprises continuously polymerizing bis-β-hydroxyethyl terephthalate and/or a lower polymer thereof using a plurality of vacuum polymerization reactors equipped with a stirrer and disposed in series, the improvement which comprises automatically and continuously measuring the stirring power or stirring axis reaction force of at least the final polymerization reactor from which a polymer having a limiting viscosity (η) of 0.25 or more is removed, and controlling the vacuum in the polymerization reactors according to changes in the stirring power or reaction force so that the stirring power or reaction force value is kept at a prescribed level, by which the degree of polymerization of the polymer removed from the polymerization reactors is controlled.
Claim 3
Dependent Claim 23 words
The process of claim 1, wherein the stirring power or stirring axis reaction force of the last reactor in the series is measured.
Claim 4
Dependent Claim 35 words
The process of claim 1, wherein the stirring power or stirring axis reaction force of each of the reactors from which a polymer having a limiting viscosity of 0.25 or more is removed, is measured.
Claim 5
Dependent Claim 14 words
The process of claim 1, wherein said vacuum control is accomplished by cascade control.
Claim 6
Dependent Claim 14 words
The process of claim 1, wherein said vacuum control is accomplished by PID control.
Claim 7
Dependent Claim 131 words
In a process for producing a spun fiber from polyethylene terephthalate polymer which comprises continuously polymerizing bis-β-hydroxyethyl terephthalate and/or a lower polymer thereof using a plurality of vacuum polymerization reactors equipped with a stirrer and disposed in series, and spinning the continuously produced polymer, the improvement which comprises automatically and continuously measuring the stirring power or stirring axis reaction force of at least the final polymerization reactor from which a polymer having a limiting viscosity (η) of 0.25 or more is removed, and controlling the vacuum in the polymerization reactors according to changes in the stirring power or reaction force so that the stirring power or reaction force value is kept at a prescribed level, by which the degree of polymerization of the polymer removed from the polymerization reactor is controlled.
Claim 8
Dependent Claim 131 words
In a process for producing a spun fiber from polyethylene terephthalate polymer which comprises continuously polymerizing bis-β-hydroxyethyl terephthalate and/or a lower polymer thereof using a plurality of vacuum polymerization reactors equipped with a stirrer and disposed in series, and spinning the continuously produced polymer, the improvement which comprises automatically and continuously measuring the stirring power or stirring axis reaction force of at least the final polymerization reactor from which a polymer having a limiting viscosity (η) of 0.25 or more is removed, and controlling the vacuum in the polymerization reactors according to changes in the stirring power or reaction force so that the stirring power or reaction force value is kept at a prescribed level, by which the degree of polymerization of the polymer removed from the polymerization reactor is controlled.
Claim 9
Dependent Claim 28 words
The process for producing a spun fiber of claim 6, wherein the stirring power or stirring axis reaction force of the last reactor in the series is measured.
Claim 10
Dependent Claim 40 words
The process for producing a spun fiber of claim 6, wherein the stirring power or stirring axis reaction force of each of the reactors from which a polymer having a limiting viscosity of 0.25 or more is removed, is measured.
Claim 11
Dependent Claim 14 words
The process of claim 6, wherein said vacuum control is accomplished by cascade control.
Claim 12
Dependent Claim 14 words
The process of claim 6, wherein said vacuum control is accomplished by PID control.
Claim 13
Dependent Claim 38 words
The process of claims 1 or 6, wherein three polymerization reactors are used under the following conditions: ______________________________________ first reactor second reactor third reactor ______________________________________ 270-280° C. 270-285° C. 270-285° C. 15-30 Torr 3-6 Torr 0.5-3.0 Torr. ______________________________________

References Cited (Backward Citations)

US3359074A Cited
US3644294A Cited
US3841836A Cited
US4138544A Cited
US4106098A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-12-02 1984-06-02 1984-12-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-12-02 1988-06-02 1988-12-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-12-02 1992-06-02 1992-12-02 $7700.00 Window Closed / Lapsed

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