Sealing of integrated circuit modules

Claim 2

An integrated circuit module containing a substrate having electrically-conductive pins protruding therefrom, and having attached to the backside thereof at least one integrated circuit chip wherein the improvement comprises providing a hermetical seal of the backside of the substrate contained within a cap with a composition over the substrate and a portion of the height of the pins containing: (A) about 51.4 to about 60.6% by weight of an epoxy of at least about 95% of which being a diglycidyl ether of bisphenol A and epichlorohydrin, having an epoxy equivalent weight of about 180 to about 210 and a viscosity of about 6,500 to about 22,500 centipoise at 25° C.; (B) about 39 to about 48% by weight of a hardener and flexibilizer portion containing (1) about 15 to about 49% by weight of an anhydride hardener for said epoxy wherein said anhydride is selected from the group of nadic methyl anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride or mixtures thereof; (2) about 40 to about 85% by weight of a polyglycol flexibilizer represented by the formula: HO--R--O--[--R--O--].sub.n R--OH wherein R is a divalent saturated aliphatic hydrocarbon moiety selected from the group of ethylene, propylene, butylene, and mixtures thereof; and wherein n is 0 or an integer such that the molecular weight of said flexibilizer in conjunction with the amount employed is such that the viscosity of the hardener and flexibilizer portion is about 900 to about 2500 centipoise at 25° C.; (3) 0.1 to about 1% by weight of a tertiary amine curing agent for the epoxy; and (4) 0 to minor amounts of acid resulting from hydrolysis of said anhydride; wherein said minor amount is such that the acid number of the hardener and flexibilizer portion does not exceed about 4.0 mg KOH/gram; and wherein the amounts of B(1), B(2) and B(3) and B(4) are based upon the total of B(1), B(2), B(3) and B(4) of the hardener and flexibilizer portion; and (C) 0 to about 0.6% by weight of a coloring agent.

Claim 3

The module of claim 1 wherein said epoxy is essentially a diglycidyl ether of bisphenol A and epichlorohydrin.

Claim 4

The module of claim 1 wherein said hardener and flexibilizer portion contains about 25 to about 39% by weight of said hardener; and about 50 to about 75% by weight of said polyglycol flexibilizer.

Claim 5

The module of claim 3 wherein said hardener and flexibilizer portion contains about 0.85 to about 1% by weight of a tertiary amine curing agent.

Claim 6

The module of claim 1 wherein said hardener is a phthalic anhydride.

Claim 7

The module of claim 1 wherein said hardener is hexahydrophthalic anhydride.

Claim 8

The module of claim 1 or claim 6 wherein said polyglycol is a polyoxypropylene glycol or mixture of polyoxypropylene glycols.

Claim 9

The module of claim 7 wherein said amine is trimethyl amine.

Claim 10

The integrated circuit module of claim 1 wherein said coloring agent is employed in amounts from about 0.4 to about 0.6% by weight.

Claim 11

The integrated circuit module of claim 1 wherein said substrate is at least about 30 millimeters along at least one edge thereof.

Claim 12

The integrated circuit module of claim 1 wherein said substrate is at least about 36 millimeters along at least one edge thereof.

Claim 13

The integrated circuit module of claim 1 wherein said substrate is a ceramic.

Claim 14

The integrated circuit module of claim 1 wherein said cap is a metal.

Claim 15

The integrated circuit module of claim 1 wherein said cap is aluminum.

Claim 16

The integrated circuit module of claim 1 wherein said pins are solder coated pins or goldplated pins.

Claim 17

The integrated circuit module of claim 9 wherein said coloring agent includes a copper phthalocyanine dye.

Claim 18

The module of claim 9 wherein said coloring agent is a chlorinated copper phthalocyanine dye mixed with titanium dioxide.

Claim 19

The integrated circuit module of claim 1 wherein said composition contains about 51.6% by weight of a bisphenol A--epichlorohydrin polymer; about 48% by weight of said hardener and flexibilizer portion and about 0.4% by weight of a coloring agent.

Claim 20

The integrated circuit module of claim 1 wherein said composition contains about 54.6% by weight of a bisphenol A--epichlorohydrin epoxy polymer; about 45% by weight of said hardener and flexibilizer portion and about 0.4% by weight of a coloring agent.

Claim 21

The integrated circuit module of claim 1 wherein said composition contains about 60.6% by weight of a bisphenol A--epichlorohydrin polymer; about 39% by weight of said hardener and flexibilizer portion and about 0.4% by weight of a dye.

Claim 22

A sealing composition consisting essentially of (A) about 51.4 to about 60.6% by weight of an epoxy at least about 95% of which being a diglycidyl ether of bisphenol A and epichlorohydrin, having an epoxy equivalent weight of about 180 to about 210 and a viscosity of about 6,500 to about 22,500 centipoise at 25° C.; (B) about 39 to about 48% by weight of a hardener and flexibilizer portion containing (1) about 15 to about 49% by weight of an anhydride hardener for said epoxy wherein said anhydride is selected from the group of nadic anhydride, tetrahydrohexahydrophthalic anhydride, tetrahydrophthalic anhydride or mixtures thereof; (2) about 40 to about 85% by weight of a polyglycol flexibilizer represented by the formula: HO-R-O-[-R-O-].sub.n R-OH wherein R is a divalent saturated aliphatic hydrocarbon moiety selected from the group of ethylene, propylene, butylene, and mixtures thereof; and wherein n is 0 or an integer such that the molecular weight of said flexibilizer in conjunction with the amount employed is such that the viscosity of the hardener and flexibilizer portion is about 900 to about 2500 centipoise at 25° C.; (3) 0.1 to about 1% by weight of a tertiary amine curing agent for the epoxy; and (4) 0 to minor amounts of acid resulting from hydrolysis of said anhydride; wherein said minor amount is such that the acid number of the hardener and flexibilizer portion does not exceed about 4.0 mg KOH/gram; and wherein the amounts of B(1), B(2), B(3) and B(4) are based upon the total of B(1), B(2), B(3) and B(4) of the hardener and flexibilizer portion; and (C) 0 to about 0.6% by weight of a coloring agent.

Claim 23

A sealing composition consisting essentially of (A) about 51.4 to about 60.6% by weight of an epoxy at least about 95% of which being a diglycidyl ether of bisphenol A and epichlorohydrin, having an epoxy equivalent weight of about 180 to about 210 and a viscosity of about 6,500 to about 22,500 centipoise at 25° C.; (B) about 39 to about 48% by weight of a hardener and flexibilizer portion containing (1) about 15 to about 49% by weight of an anhydride hardener for said epoxy wherein said anhydride is selected from the group of nadic anhydride, tetrahydrohexahydrophthalic anhydride, tetrahydrophthalic anhydride or mixtures thereof; (2) about 40 to about 85% by weight of a polyglycol flexibilizer represented by the formula: HO-R-O-[-R-O-].sub.n R-OH wherein R is a divalent saturated aliphatic hydrocarbon moiety selected from the group of ethylene, propylene, butylene, and mixtures thereof; and wherein n is 0 or an integer such that the molecular weight of said flexibilizer in conjunction with the amount employed is such that the viscosity of the hardener and flexibilizer portion is about 900 to about 2500 centipoise at 25° C.; (3) 0.1 to about 1% by weight of a tertiary amine curing agent for the epoxy; and (4) 0 to minor amounts of acid resulting from hydrolysis of said anhydride; wherein said minor amount is such that the acid number of the hardener and flexibilizer portion does not exceed about 4.0 mg KOH/gram; and wherein the amounts of B(1), B(2), B(3) and B(4) are based upon the total of B(1), B(2), B(3) and B(4) of the hardener and flexibilizer portion; and (C) 0 to about 0.6% by weight of a coloring agent.

Claim 24

A process for hermetically sealing the backside of the substrate of an integrated circuit module which comprises: (A) providing a substrate having electrically-conductive pins protruding therefrom; and having attached to the backside thereof at least one integrated circuit chip; (B) placing said substrate into a cap wherein the backside of said substrate is covered by said cap; (C) providing a composition over the exposed surface of the substrate and a portion of the height of the pins wherein said composition contains (1) about 51.4 to about 60.6% by weight of an epoxy at least about 95% of which being a diglycidyl ether of bisphenol A and epichlorohydrin, having an epoxy equivalent weight of about 180 to about 210 and a viscosity of about 6,500 to about 22,500 centipoise at 25° C.; (2) about 39 to about 48% by weight of a hardener and flexibilizer portion containing (a) about 15 to about 49% by weight of an anhydride hardener for said epoxy wherein said anhydride is selected from the group of nadic anhydride, tetrahydrohexahydrophthalic anhydride, tetrahydrophthalic anhydride, or mixtures thereof; (b) about 40 to about 85% by weight of a polyglycol flexibilizer represented by the formula: HO--R--O--[--R--O--].sub.n R--OH wherein R is a divalent saturated aliphatic hydrocarbon moiety selected from the group of ethylene, propylene, butylene, and mixtures thereof; and wherein n is 0 or an integer such that the molecular weight of said flexibilizer in conjunction with the amount employed is such that the viscosity of the hardener and flexibilizer portion is about 900 to about 2500 centipoise at 25° C.; (c) 0.1 to about 1% by weight of a tertiary amine curing agent for the epoxy; and (d) 0 to minor amounts of acid resulting from hydrolysis of said anhydride; wherein said minor amount is such that the acid number of the hardener and flexibilizer portion does not exceed about 4.0 mg KOH/gram; and wherein the amounts of 2(a), 2(b), 2(c) and 2(d) are based upon the total of 2(a), 2(b), 2(c) and 2(d) of the hardener and flexibilizer portion; and (3) 0 to about 0.6% by weight of a coloring agent; and (D) curing said composition to hermetically seal the backside of said substrate within said cap.

Claim 25

A process for hermetically sealing the backside of the substrate of an integrated circuit module which comprises: (A) providing a substrate having electrically-conductive pins protruding therefrom; and having attached to the backside thereof at least one integrated circuit chip; (B) placing said substrate into a cap wherein the backside of said substrate is covered by said cap; (C) providing a composition over the exposed surface of the substrate and a portion of the height of the pins wherein said composition contains (1) about 51.4 to about 60.6% by weight of an epoxy at least about 95% of which being a diglycidyl ether of bisphenol A and epichlorohydrin, having an epoxy equivalent weight of about 180 to about 210 and a viscosity of about 6,500 to about 22,500 centipoise at 25° C.; (2) about 39 to about 48% by weight of a hardener and flexibilizer portion containing (a) about 15 to about 49% by weight of an anhydride hardener for said epoxy wherein said anhydride is selected from the group of nadic anhydride, tetrahydrohexahydrophthalic anhydride, tetrahydrophthalic anhydride, or mixtures thereof; (b) about 40 to about 85% by weight of a polyglycol flexibilizer represented by the formula: HO--R--O--[--R--O--].sub.n R--OH wherein R is a divalent saturated aliphatic hydrocarbon moiety selected from the group of ethylene, propylene, butylene, and mixtures thereof; and wherein n is 0 or an integer such that the molecular weight of said flexibilizer in conjunction with the amount employed is such that the viscosity of the hardener and flexibilizer portion is about 900 to about 2500 centipoise at 25° C.; (c) 0.1 to about 1% by weight of a tertiary amine curing agent for the epoxy; and (d) 0 to minor amounts of acid resulting from hydrolysis of said anhydride; wherein said minor amount is such that the acid number of the hardener and flexibilizer portion does not exceed about 4.0 mg KOH/gram; and wherein the amounts of 2(a), 2(b), 2(c) and 2(d) are based upon the total of 2(a), 2(b), 2(c) and 2(d) of the hardener and flexibilizer portion; and (3) 0 to about 0.6% by weight of a coloring agent; and (D) curing said composition to hermetically seal the backside of said substrate within said cap.