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US4232139A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing polymers or copolymers of olefins containing at least 3 carbon atoms

Assignee: Mitsui Chemicals Inc
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Filing: 1977-05-27
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Granted: 1980-11-04
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Expires: 1997-05-27
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Abstract

Abstract A process for producing a polymer or copolymer of an olefin containing at least 3 carbon atoms which comprises polymerizing or copolymerizing at least one olefin containing at least 3 carbon atoms, or copolymerizing the olefin with up to 10% mole of ethylene and/or a diolefin, in the presence of a catalyst composed of (A) a magnesium-containing solid titanium composition and (B) an organometallic compound of a metal of Groups I to III of the periodic table; characterized in that the solid titanium composition (A) is a composition formed by contacting (i) a halogen-containing magnesium organo-aromatic compound of the formula Mg(OR)nX2-n wherein R represents an aryl or aralkyl group and n is a positive number of 0<n<2, (ii) an organic acid ester, and (iii) a titanium compound in the absence of mechanical pulverization.

Inventors

  • 👤 Syuji Minami
  • 👤 Norio Kashiwa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 19:51
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 503 words
A process for producing a polymer or copolymer of an olefin containing at least 3 carbon atoms which comprises polymerizing or copolymerizing at least one olefin containing at least 3 carbon atoms, or copolymerizing the olefin with up to 10 mole% of ethylene and/or a diolefin, in the presence of a catalyst composed of (A) a magnesium-containing solid titanium composition and (B) an organo-aluminum compound; characterized in that the solid titanium composition (A) is a composition consisting essentially of the product formed by contacting (i) a halogen-containing magnesium organo-aromatic compound of the formula Mg(OR)Cl wherein R represents a radical selected from the group consisting of phenyl, naphthyl, lower alkyl-substituted phenyl, lower alkyl-substituted naphthyl, lower alkoxy-substituted phenyl, lower alkoxy-substituted naphthyl, halogen-substituted phenyl, halogen-substituted naphthyl, phenyl lower alkyl, lower alkyl-substituted phenyl lower alkyl, lower alkoxy-substituted phenyl lower alkyl and halogen-substituted phenyl lower alkyl, with (ii) an organic acid ester at a temperature of about 0° to 200° C. in the absence of mechanical pulverization, and further contacting the resultant product with (iii) a tetravalent titanium compound of the formula Ti(OR') g X 4-g wherein R' is an alkyl group containing 1 to 8 carbon atoms, X is a halogen atom and g is 0 to 4, at room temperature to 130° C. in the absence of mechanical pulverization, so as to form the solid titanium composition in which the amounts of titanium, magnesium, halogen and organic acid ester are respectively 1-5% by weight, 10-25% by weight, 40-65% by weight and 5-20% by weight, said organic acid ester (ii) being a member selected from the group consisting of (a) esters formed between carboxylic acids or halogensubstituted derivatives selected from saturated or unsaturated aliphatic carboxylic acids containing 1 to 18 carbon atoms and halogen-substituted derivatives thereof and alcohols or phenols selected from saturated or unsaturated aliphatic primary alcohols containing 1 to 18 carbon atoms, saturated or unsaturated alicyclic alcohols containing 3 to 8 carbon atoms, phenols containing 6 to 10 carbon atoms and C 1 -C 4 saturated or unsaturated aliphatic primary alcohols bonded to the ring carbon atom of a C 3 -C 10 aliphatic or aromatic ring, (b) aliphatic lactones containing 3 to 10 carbon atoms, (c) an ester formed between an alicyclic carboxylic acid containing 6 to 12 carbon atoms and a saturated aliphatic primary alcohol containing 1 to 8 carbon atoms, (d) esters formed between aromatic carboxylic acids containing 7 to 18 carbon atoms and alcohols or phenols selected from saturated or unsaturated aliphatic primary alcohols containing 1 to 18 carbon atoms, saturated or unsaturated alicyclic alcohols containing 3 to 8 carbon atoms, phenols containing 6 to 10 carbon atoms and C 1 -C 4 saturated or unsaturated aliphatic primary alcohols bonded to the ring carbon atoms of a C 3 -C 10 aliphatic or aromatic ring, and (e) aromatic lactones containing 8 to 12 carbon atoms and the organo-aluminum compound (B) is selected from the group consisting of trialkyl aluminum, alkenyl aluminum, alkyl aluminum alkoxide, alkyl aluminum hydride and alkyl aluminum halide.
Claim 2
Dependent Claim 503 words
A process for producing a polymer or copolymer of an olefin containing at least 3 carbon atoms which comprises polymerizing or copolymerizing at least one olefin containing at least 3 carbon atoms, or copolymerizing the olefin with up to 10 mole% of ethylene and/or a diolefin, in the presence of a catalyst composed of (A) a magnesium-containing solid titanium composition and (B) an organo-aluminum compound; characterized in that the solid titanium composition (A) is a composition consisting essentially of the product formed by contacting (i) a halogen-containing magnesium organo-aromatic compound of the formula Mg(OR)Cl wherein R represents a radical selected from the group consisting of phenyl, naphthyl, lower alkyl-substituted phenyl, lower alkyl-substituted naphthyl, lower alkoxy-substituted phenyl, lower alkoxy-substituted naphthyl, halogen-substituted phenyl, halogen-substituted naphthyl, phenyl lower alkyl, lower alkyl-substituted phenyl lower alkyl, lower alkoxy-substituted phenyl lower alkyl and halogen-substituted phenyl lower alkyl, with (ii) an organic acid ester at a temperature of about 0° to 200° C. in the absence of mechanical pulverization, and further contacting the resultant product with (iii) a tetravalent titanium compound of the formula Ti(OR') g X 4-g wherein R' is an alkyl group containing 1 to 8 carbon atoms, X is a halogen atom and g is 0 to 4, at room temperature to 130° C. in the absence of mechanical pulverization, so as to form the solid titanium composition in which the amounts of titanium, magnesium, halogen and organic acid ester are respectively 1-5% by weight, 10-25% by weight, 40-65% by weight and 5-20% by weight, said organic acid ester (ii) being a member selected from the group consisting of (a) esters formed between carboxylic acids or halogensubstituted derivatives selected from saturated or unsaturated aliphatic carboxylic acids containing 1 to 18 carbon atoms and halogen-substituted derivatives thereof and alcohols or phenols selected from saturated or unsaturated aliphatic primary alcohols containing 1 to 18 carbon atoms, saturated or unsaturated alicyclic alcohols containing 3 to 8 carbon atoms, phenols containing 6 to 10 carbon atoms and C 1 -C 4 saturated or unsaturated aliphatic primary alcohols bonded to the ring carbon atom of a C 3 -C 10 aliphatic or aromatic ring, (b) aliphatic lactones containing 3 to 10 carbon atoms, (c) an ester formed between an alicyclic carboxylic acid containing 6 to 12 carbon atoms and a saturated aliphatic primary alcohol containing 1 to 8 carbon atoms, (d) esters formed between aromatic carboxylic acids containing 7 to 18 carbon atoms and alcohols or phenols selected from saturated or unsaturated aliphatic primary alcohols containing 1 to 18 carbon atoms, saturated or unsaturated alicyclic alcohols containing 3 to 8 carbon atoms, phenols containing 6 to 10 carbon atoms and C 1 -C 4 saturated or unsaturated aliphatic primary alcohols bonded to the ring carbon atoms of a C 3 -C 10 aliphatic or aromatic ring, and (e) aromatic lactones containing 8 to 12 carbon atoms and the organo-aluminum compound (B) is selected from the group consisting of trialkyl aluminum, alkenyl aluminum, alkyl aluminum alkoxide, alkyl aluminum hydride and alkyl aluminum halide.
Claim 3
Dependent Claim 119 words
The process of claim 1 wherein the organic acid ester (ii) is a member selected from the group consisting of (a) esters formed between carboxylic acids or halogen-substituted derivatives selected from saturated or unsaturated aliphatic carboxylic acids containing 1 to 18 carbon atoms and halogen-substituted derivatives thereof and alcohols or phenols selected from saturated or unsaturated aliphatic primary alcohols containing 1 to 18 carbon atoms, saturated or unsaturated alicyclic alcohols containing 3 to 8 carbon atoms, phenols containing 6 to 10 carbon atoms and C 1 -C 4 saturated or unsaturated aliphatic primary alcohols bonded to the ring carbon atom of a C 3 -C 10 aliphatic or aromatic ring, and (b) lactones containing 3 to 10 carbon atoms.
Claim 4
Dependent Claim 40 words
The process of claim 1 wherein the organic acid ester (ii) is an ester formed between an alicyclic carboxylic acid containing 6 to 12 carbon atoms and a saturated or unsaturated aliphatic primary alcohol containing 1 to 8 carbon atoms.
Claim 5
Dependent Claim 106 words
The process of claim 1 wherein the organic acid ester (ii) is a member selected from the group consisting of (a) esters formed between aromatic carboxylic acids containing 7 to 18 carbon atoms and alcohols or phenols selected from saturated or unsaturated aliphatic primary alcohols containing 1 to 18 carbon atoms, saturated or unsaturated alicyclic alcohols containing 3 to 8 carbon atoms, phenols containing 6 to 10 carbon atoms and C 1 -C 4 saturated or unsaturated aliphatic primary alcohols bonded to the ring carbon atoms of a C 3 -C 10 aliphatic or aromatic ring, and (b) aromatic lactones containing 8 to 12 carbon atoms.
Claim 6
Dependent Claim 34 words
The process of claim 1 wherein the polymerization or copolymerization is carried out in the presence of a catalyst formed by adding an organic acid ester in addition to the components (A) and (B).
Claim 7
Dependent Claim 93 words
The process of claim 5 wherein said organic acid ester is a member selected from the group consisting of esters formed between benzoic acid unsubstituted or substituted by a substituent selected from the group consisting of alkyl groups containing 1 to 4 carbon atoms, alkoxyl groups containing 1 to 4 carbon atoms, a hydroxyl group and an amino group, and a member selected from the group consisting of C 1 -C 18 saturated or unsaturated aliphatic primary alcohols, C 3 -C 8 saturated or unsaturated alicyclic alcohols and C 6 -C 10 phenols.
Claim 8
Dependent Claim 30 words
The process of claim 1 wherein the polymerization or copolymerization is carried out at a temperature of 20° to 200° C. under atmospheric pressure to about 50 kg/cm 2 .
Claim 9
Dependent Claim 42 words
The process according to claim 1 wherein the organo-aluminum compound (B) the alkyl group contains from 1 to 13 carbon atoms; the alkenyl group contains from 2 to 13 carbon atoms; and the alkoxy groups contain from 1 to 13 carbon atoms.
Claim 10
Dependent Claim 15 words
The process according to claim 8 wherein the organo-aluminum compound (B) is a trialkyl aluminum.

References Cited (Backward Citations)

DE2000566A1 Cited
GB1387890A Cited
US4107414A Cited
US4085276A Cited
US4107416A Cited
US4115319A Cited
US4069169A Cited
US4143223A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-11-04 1984-05-05 1984-11-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-11-04 1988-05-05 1988-11-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-11-04 1992-05-05 1992-11-04 $7700.00 Window Closed / Lapsed

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