Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
255 words
A heat balanced cyclic process for converting a charge consisting essentially of methanol, dimethyl ether or mixtures thereof to a hydrocarbon product rich in ethylene and propylene which comprises contacting said charge with a fluidized catalyst comprising a crystalline aluminosilicate zeolite characterized by pores, the major dimension of which is less than 6 Angstroms, further characterized by pore windows of about a size such as would be provided by 8-membered rings of oxygen atoms and the capability, under the hereinafter specified conditions, of producing less than 20 weight percent methane in said hydrocarbon product, said contacting taking place in a riser reactor at an inlet temperature between about 800 and 1000° F. and an increased outlet temperature between about 900° and about 1150° F. with a weight ratio of catalyst to charge between about 5 and about 12 and a residence time between catalyst and charge of less than 30 seconds, during which time, a minor proportion of less than about 9 percent by weight of the charge is converted to form a carbonaceous deposit on said catalyst in an amount of between about 0.4 and about 1 weight percent, thereafter separating the hydrocarbon product, rich in ethylene and propylene from the carbonaceous deposit-containing catalyst, conducting the latter to a regenerator, maintained at a temperature within the approximate range of 1200° to 1400° F., wherein said carbonaceous deposit is removed by combustion in air, recycling the resulting hot regenerated catalyst to further contact with a fresh stream of said charge and repeating the above cycle.
Claim 2
Dependent Claim
255 words
A heat balanced cyclic process for converting a charge consisting essentially of methanol, dimethyl ether or mixtures thereof to a hydrocarbon product rich in ethylene and propylene which comprises contacting said charge with a fluidized catalyst comprising a crystalline aluminosilicate zeolite characterized by pores, the major dimension of which is less than 6 Angstroms, further characterized by pore windows of about a size such as would be provided by 8-membered rings of oxygen atoms and the capability, under the hereinafter specified conditions, of producing less than 20 weight percent methane in said hydrocarbon product, said contacting taking place in a riser reactor at an inlet temperature between about 800 and 1000° F. and an increased outlet temperature between about 900° and about 1150° F. with a weight ratio of catalyst to charge between about 5 and about 12 and a residence time between catalyst and charge of less than 30 seconds, during which time, a minor proportion of less than about 9 percent by weight of the charge is converted to form a carbonaceous deposit on said catalyst in an amount of between about 0.4 and about 1 weight percent, thereafter separating the hydrocarbon product, rich in ethylene and propylene from the carbonaceous deposit-containing catalyst, conducting the latter to a regenerator, maintained at a temperature within the approximate range of 1200° to 1400° F., wherein said carbonaceous deposit is removed by combustion in air, recycling the resulting hot regenerated catalyst to further contact with a fresh stream of said charge and repeating the above cycle.
Claim 3
Dependent Claim
12 words
The process of claim 1 wherein the charge consists essentially of methanol.
Claim 4
Dependent Claim
15 words
The process of claim 1 wherein said residence time is less than about 15 seconds.
Claim 5
Dependent Claim
25 words
The process of claim 1 wherein between about 4 and about 6 percent by weight of the charge is converted to form said carbonaceous deposit.
Claim 6
Dependent Claim
16 words
The process of claim 1 wherein said crystalline aluminosilicate zeolite is predominantly in the hydrogen form.
Claim 7
Dependent Claim
16 words
The process of claim 1 wherein said crystalline aluminosilicate zeolite is contained in a matrix therefor.
Claim 8
Dependent Claim
10 words
The process of claim 1 wherein said zeolite is erionite.
Claim 9
Dependent Claim
10 words
The process of claim 1 wherein said zeolite is chabazite.
Claim 10
Dependent Claim
11 words
The process of claim 1 wherein said zeolite is zeolite T.
Claim 11
Dependent Claim
11 words
The process of claim 1 wherein said zeolite is zeolite ZK-5.