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US4229472A Expired / Lapsed US ⏱️ 0.0 years remaining

Sheet material

Assignee: BASF Corp
•
Filing: 1978-02-24
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Granted: 1980-10-21
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Expires: 1998-02-24
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Abstract

Abstract Upholstery material and shoe upper material made from a base sheet of criss-crossing elastomeric polyurethane fibers running parallel to the surfaces of the sheet, said fibers being bonded together at their points of contact. In one preferred form the product has a preformed skin whose thickness is less than about 100 microns and preferably less than about 50 microns, such as about 20 to 40 microns and the skin is joined to the fibers of the base sheet by spaced fingers of a binder.

Inventors

  • 👤 Stuart P. Suskind
  • 👤 Stanley G. Sova

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 11:46
CPC Classifications
D; D06; D06M; D06M15/00; D06M15/19; D06M15/37; D06M15/564; A; A43; A43B; A43B23/00; A43B23/02; A43B23/0205; A43B23/0215; D06M23/00; D06M23/06; D06N; D06N3/00; D06N3/12; D06N3/14; Y; Y10; Y10S; Y10S428/00; Y10S428/904; Y10T; Y10T428/00; Y10T428/24; Y10T428/24058; Y10T428/24124; Y10T428/24355; Y10T428/24438; Y10T428/24942; Y10T428/2495; Y10T428/24967; Y10T428/24992; Y10T428/249921; Y10T428/249953; Y10T428/249961; Y10T428/249987; Y10T428/249988; Y10T442/00; Y10T442/60; Y10T442/601; Y10T442/674

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 139 words
A sheet comprising criss-crossing fibers, of elastomeric polyurethane, running parallel to the surfaces of the sheet, said sheet containing a polymeric binder of elastomeric polyurethane adhered to said fibers within said sheet, the weight ratio of said binder to said fibers being in the range of about 1:10 to 6:10, said fibers being bonded together at their points of contact, the pores of said sheet constituting about 2/5 to 182 of the volume of said sheet, the proportion and position of said binder being such that the interior of said sheet has a structure of said criss-crossing fibers running parallel to the surfaces of the sheet with open pathways between intersecting fibers and there are bodies of said binder which each surround, and are firmly bonded to, a plurality of overlying intersecting fibers in the interior of said sheet.
Claim 2
Dependent Claim 139 words
A sheet comprising criss-crossing fibers, of elastomeric polyurethane, running parallel to the surfaces of the sheet, said sheet containing a polymeric binder of elastomeric polyurethane adhered to said fibers within said sheet, the weight ratio of said binder to said fibers being in the range of about 1:10 to 6:10, said fibers being bonded together at their points of contact, the pores of said sheet constituting about 2/5 to 182 of the volume of said sheet, the proportion and position of said binder being such that the interior of said sheet has a structure of said criss-crossing fibers running parallel to the surfaces of the sheet with open pathways between intersecting fibers and there are bodies of said binder which each surround, and are firmly bonded to, a plurality of overlying intersecting fibers in the interior of said sheet.
Claim 3
Dependent Claim 35 words
A sheet as in claim 1 in which said polyurethane of said binder has been deposited in a preformed sheet of said criss-crossing fibers by impregnating said sheet with a latex of ionic elastomeric polyurethane.
Claim 4
Dependent Claim 12 words
A sheet as in claim 1 having an elastomeric surface skin layer.
Claim 5
Dependent Claim 50 words
A sheet as in claim 1 in which said skin layer is substantially non-porous, has a thickness of less than about 100 microns and is bonded to said fibers by a binder, there being spaced fingers of said binder extending from said skin layer into the interior of said sheet.
Claim 6
Dependent Claim 29 words
A shoe upper material comprising a sheet as in claim 1 having a density of about 0.4 to 0.6 g/cc and a thickness of about 0.8 to 2.0 mm.
Claim 7
Dependent Claim 21 words
A shoe upper material as in claim 5 in which said ratio is in the range of about 2:10 to 5:10.
Claim 8
Dependent Claim 24 words
A shoe upper material as in claim 5 in which said binder is present throughout at least 80% of the thickness of said sheet.
Claim 9
Dependent Claim 47 words
A shoe upper material as in claim 7 in which the concentration of said binder is lower in the zone of said sheet material adjacent to one face of said sheet than in the interior of said sheet whereby said face has a more fibrous, softer feel.
Claim 10
Dependent Claim 32 words
A shoe upper material as in claim 7 in which said binder in one layer of said thickness has a lower modulus than said binder in an adjacent layer of said thickness.
Claim 11
Dependent Claim 68 words
A shoe upper as in claim 5 in which said binder is present throughout at least 80% of the thickness of the sheet and has been deposited in a preformed sheet of said criss-crossing fibers in which essentially all the fibers run substantially parallel to said surface by impregnating said preformed sheet with a latex of said binder, said binder being substantially non-porous when viewed at 300× magnification.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-10-21 1984-04-21 1984-10-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-10-21 1988-04-21 1988-10-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-10-21 1992-04-21 1992-10-21 $7700.00 Window Closed / Lapsed

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