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US4226899A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for fabricating controlled TCR thin film resistors

Assignee: BAE Systems National Security Solutions Inc
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Filing: 1978-08-21
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Granted: 1980-10-07
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Expires: 1998-08-21
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Abstract

Abstract High stability thin film resistors are made from an alloy comprising selected portions of nickel, chromium, and gold selected in a ratio to provide the desired temperature coefficient of resistance (TCR). The resistors are made by co-depositing gold with the nickel chromium alloy by a flash evaporation process. The evaporation process is carried out by feeding a nickel chromium wire, having a gold wire extending therealong to provide the desired composition, onto a heated tungsten strip within a vacuum system with substrates disposed in a position to obtain uniform deposition of the evaporated material thereon.

Inventors

  • 👤 Ronald A. Thiel
  • 👤 Edward H. Maurer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 09:43
CPC Classifications
H; H01; H01C; H01C17/00; H01C17/06; H01C17/075; H01C17/10; H01C17/08; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49082; Y10T29/49099

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 64 words
A method of fabricating thin film resistors comprising the steps of: selecting a dielectric substrate, and co-deposit preselected percentages of gold, nickel and chromium on said substrate forming a resistive film of not more than 5,000 angstroms in thickness of an alloy consisting of gold, nickel and chromium wherein the percentage of gold is no greater than the combined percentage of nickel and chromium.
Claim 2
Independent Claim 64 words
A method of fabricating thin film resistors comprising the steps of: selecting a dielectric substrate, and co-deposit preselected percentages of gold, nickel and chromium on said substrate forming a resistive film of not more than 5,000 angstroms in thickness of an alloy consisting of gold, nickel and chromium wherein the percentage of gold is no greater than the combined percentage of nickel and chromium.
Claim 3
Dependent Claim 29 words
The method of claim 1, including the step of adjusting the rate of deposition of the gold to obtain a zero TCR in parts per million per degree centrigrade.
Claim 4
Dependent Claim 19 words
The method of claim 1, wherein said step of co-depositing is carried out by flash evaporation in a vacuum.
Claim 5
Dependent Claim 19 words
The method of claim 3, including the step of feeding a composite wire onto a resistance heated tungsten strip.
Claim 6
Dependent Claim 39 words
The method of claim 4, wherein said composite wire is formed by selecting a nickel chromium wire of a desired ratio, selecting a gold wire of a predetermined diameter, and winding said gold wire about said nickel chromium wire.
Claim 7
Dependent Claim 22 words
The method of claim 5, wherein said nickel chromium wire is selected to have a ratio of 40% nickel to 60% chrome.
Claim 8
Dependent Claim 47 words
The method of claim 4, including the steps of forming said composite wire by selecting and adjusting a nickel chromium core wire to a desired nickel to chrome ratio, and applying gold along the length of said wire in a predetermined amount to obtain the desired alloy.
Claim 9
Dependent Claim 26 words
The method of claim 7, including the step of adjusting the ratio of nickel to chrome in said core wire by plating chrome onto said wire.
Claim 10
Dependent Claim 16 words
The method of claim 7, wherein said gold is applied to said core wire by plating.
Claim 11
Dependent Claim 20 words
The method of claim 7 wherein said gold is applied to said core wire by winding onto said core wire.
Claim 12
Dependent Claim 36 words
The method of claim 1, comprising the step of selecting and adjusting the percentage of gold in said alloy for thereby producing a resistive film having a selected predictable TCR between approximately -40 and +65 ppm/°C.
Claim 13
Dependent Claim 24 words
The method of claim 1 including the step of adjusting the TCR of the film by adjusting the percent of gold in the alloy.
Claim 14
Dependent Claim 24 words
The method of claim 1, including the step of adjusting the TCR of the film by adjusting the temperature of the substrate during deposition.

References Cited (Backward Citations)

US3578420A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-10-07 1984-04-07 1984-10-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-10-07 1988-04-07 1988-10-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-10-07 1992-04-07 1992-10-07 $7700.00 Window Closed / Lapsed

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