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US4226898A Expired / Lapsed US ⏱️ 0.0 years remaining

Amorphous semiconductors equivalent to crystalline semiconductors produced by a glow discharge process

Assignee: United Solar Systems Corp
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Filing: 1978-03-16
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Granted: 1980-10-07
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Expires: 1998-03-16
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Abstract

Abstract A method of making an amorphous semiconductor film or the like having desirable photoconductive and/or other properties comprises depositing on a substrate a solid amorphous semiconductor film including at least one element, by glow discharge decomposition of a compound containing said at least one element and at least one alterant element in an atmosphere separately containing at least one different alterant element, wherein the plurality of different alterant elements comprise at least fluorine and are incorporated in said amorphous semiconductor film during the deposition thereof yielding an altered amorphous semiconductor material having reduced density of localized states in the energy gap thereof so that greatly increased diffusion lengths for solar cell application are obtained and modifiers or dopants can be effectively added to produce p-type or n-type amorphous semiconductor films so that the films function like similar crystalline semiconductors.

Inventors

  • 👤 Stanford R. Ovshinsky
  • 👤 Arun Madan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 17:06
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/44; C23C16/50; C23C16/22; C23C16/24; C23C16/28; G; G03; G03G; G03G5/00; G03G5/02; G03G5/04; G03G5/08; G03G5/082; G03G5/08214; G03G5/08235; G03G5/0825; G03G5/08278; H; H10; H10D; H10D62/00; H10D62/40; H10F; H10F71/00; H10F71/10; H10F71/103; H10P; H10P14/00; H10P14/20; H10P14/24; H10P14/29; H10P14/2901; H10P14/2923; H10P14/34; H10P14/3402; H10P14/3404; H10P14/3411; H10P14/3451; H10P14/3452; H10P14/3454; H10P14/3438; H10P14/3441; H10P14/3442; H10P14/3444; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02P; Y02P70/00; Y02P70/50; Y10; Y10S; Y10S148/00; Y10S148/061

Claims Analysis

Total Claims: 64
Claim 1
Independent Claim 147 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including at least one element and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including at least one element by glow discharge decomposition of a compound containing said at least one element and at least one alterant element in a partial vacuum having an atmosphere separately containing at least one different alterant element and not derived from the compound, wherein said different at least one alterant elements of said compound and separately contained in said atmosphere comprise at least fluorine and are incorporated in said amorphous semiconductor host matrix during deposition thereof yelding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 2
Independent Claim 147 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including at least one element and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including at least one element by glow discharge decomposition of a compound containing said at least one element and at least one alterant element in a partial vacuum having an atmosphere separately containing at least one different alterant element and not derived from the compound, wherein said different at least one alterant elements of said compound and separately contained in said atmosphere comprise at least fluorine and are incorporated in said amorphous semiconductor host matrix during deposition thereof yelding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 3
Dependent Claim 18 words
The method as defined in claim 1 wherein said alterant elements are made reactive by the glow discharge.
Claim 4
Dependent Claim 19 words
The method as defined in claim 1 comprising controlling the relative amounts of said compound and said alterant elements.
Claim 5
Dependent Claim 20 words
The method as defined in claim 1 comprising controlling the temperature of deposition of the solid amorphous semiconductor host matrix.
Claim 6
Dependent Claim 17 words
The method as defined in claim 1 wherein said alterant elements comprise at least hydrogen and fluorine.
Claim 7
Dependent Claim 24 words
The method as defined in claim 1 wherein said alterant elements comprise at least rare earth elements, transition metal elements, chlorine, boron or carbon.
Claim 8
Dependent Claim 21 words
The method as defined in claim 1 wherein said at least one element of the amorphous semiconductor host matrix comprises silicon.
Claim 9
Dependent Claim 21 words
The method as defined in claim 1 wherein said at least one element of the amorphous semiconductor host matrix comprises germanium.
Claim 10
Dependent Claim 24 words
The method as defined in claim 1 wherein said at least one element of the amorphous semiconductor host matrix comprises a Group III element.
Claim 11
Dependent Claim 24 words
The method as defined in claim 1 wherein said at least one element of the amorphous semiconductor host matrix comprises a Group V element.
Claim 12
Dependent Claim 24 words
The method as defined in claim 1 wherein said at least one element of the amorphous semiconductor host matrix comprises a Group VI element.
Claim 13
Dependent Claim 25 words
The method as defined in claim 1 wherein the compound comprises silicon tetrafluoride and wherein the alterant element separately contained in the atmosphere comprises hydrogen.
Claim 14
Dependent Claim 52 words
The method as defined in claim 1 wherein the atmosphere for the glow discharge decomposition separately contains a modifier element which is incorporated in said amorphous semiconductor host matrix during formtion thereof yielding a modified amorphous semiconductor material having modified electronic configurations with the introduction of localized states in the energy gap.
Claim 15
Dependent Claim 33 words
The method as defined in claim 13 wherein the modified amorphous semiconductor material is such that the Fermi level is moved to the vicinity of either the valence band or the conduction band.
Claim 16
Dependent Claim 26 words
The method as defined in claim 14 wherein the modifier element is obtained from arsine during the glow discharge deposition of the amorphous semiconductor host matrix.
Claim 17
Dependent Claim 28 words
The method as defined in claim 14 wherein the modifier element is obtained from phosphine, ammonia, Ga(CH 3 ) 3 or (C 2 H 5 ) 3 Al.
Claim 18
Dependent Claim 18 words
The method as defined in claim 13 wherein said modifier element is made reactive by the glow discharge.
Claim 19
Dependent Claim 22 words
The method as defined in claim 13 wherein said alterant elements and said modifier element are made reactive by the glow discharge.
Claim 20
Dependent Claim 19 words
The method as defined in claim 13 comprising controlling the relative amounts of said compound and said modifier element.
Claim 21
Dependent Claim 24 words
The method as defined in claim 13 wherein said modifier element comprises Group V elements or Group III elements for p or n-type conduction.
Claim 22
Dependent Claim 21 words
The method as defined in claim 13 wherein said modifier element comprises zinc, copper, gold, silver or manganese for enhancing photoconductivity.
Claim 23
Dependent Claim 19 words
The method as defined in claim 13 wherein said modifier element comprises transition metal elements for increasing electrical conductivity.
Claim 24
Independent Claim 124 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including at least one element and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including at least one element by glow discharge decomposition of a plurality of compounds, each containing said at least one element and at least one different alterant element, wherein said different at least one alterant elements of said compounds comprise at least fluorine and are incorporated in said amorphous semiconductor host matrix during deposition thereof yeilding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 25
Independent Claim 124 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including at least one element and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including at least one element by glow discharge decomposition of a plurality of compounds, each containing said at least one element and at least one different alterant element, wherein said different at least one alterant elements of said compounds comprise at least fluorine and are incorporated in said amorphous semiconductor host matrix during deposition thereof yeilding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 26
Dependent Claim 18 words
The method as defined in claim 23 wherein said alterant elements are made reactive by the glow discharge.
Claim 27
Dependent Claim 15 words
The method as defined in claim 23 wherein said alterant elements comprise at least hydrogen.
Claim 28
Dependent Claim 17 words
The method as defined in claim 23 wherein the plurality of compounds comprise silicon tetrafluoride and silane.
Claim 29
Dependent Claim 72 words
The method as defined in claim 23 wherein the atmosphere for the glow discharge decomposition separately contains a modifier element which is incorporated in said amorphous semiconductor host matrix during the formation thereof yielding a modified amorphous semiconductor material having modified electronic configurations with the introduction of localized states in the energy gap, such that the Fermi level is moved to the vicinity of either the valence band or the conduction band.
Claim 30
Dependent Claim 18 words
The method as defined in claim 27 wherein said modifier element is made reactive by the glow discharge.
Claim 31
Independent Claim 150 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including at least one element and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including at least one element by glow discharge decomposition of a plurality of compounds, each containing said at least one element and at least one alterant element, in a partial vacuum having an atmosphere separately containing at least one different alterant element and not derived from the compounds, wherein said different at least one alterant elements of said compounds and separately contained in said atmosphere comprise at least fluorine and are incorporated in said amorphous semiconductor host matrix during deposition thereof yielding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 32
Independent Claim 150 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including at least one element and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including at least one element by glow discharge decomposition of a plurality of compounds, each containing said at least one element and at least one alterant element, in a partial vacuum having an atmosphere separately containing at least one different alterant element and not derived from the compounds, wherein said different at least one alterant elements of said compounds and separately contained in said atmosphere comprise at least fluorine and are incorporated in said amorphous semiconductor host matrix during deposition thereof yielding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 33
Dependent Claim 18 words
The method as defined in claim 29 wherein said alterant elements are made reactive by the glow discharge.
Claim 34
Dependent Claim 17 words
The method as defined in claim 29 wherein said alterant elements comprise at least hydrogen and fluorine.
Claim 35
Dependent Claim 32 words
The method as defined in claim 29 wherein the plurality of compounds comprise silicon tetrafluoride and silane and the alterant elements separately contained in the atmosphere comprise at least hydrogen or fluorine.
Claim 36
Dependent Claim 72 words
The method as defined in claim 29 wherein the atmosphere for the glow discharge decomposition separately contains a modifier element which is incorporated in said amorphous semiconductor host matrix during the formation thereof yielding a modified amorphous semiconductor material having modified electronic configurations with the introduction of localized states in the energy gap such that the Fermi level is moved to the vicinity of either the valence band or the conduction band.
Claim 37
Dependent Claim 18 words
The method as defined in claim 33 wherein said modifier element is made reactive by the glow discharge.
Claim 38
Independent Claim 155 words
The method of making a semiconductor film comprising a solid amorphous alloy semiconductor host matrix including a plurality of elements and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous alloy semiconductor host matrix including a plurality of elements by glow discharge decomposition of a plurality of compounds, each containing at least one of said elements and at least one alterant element, in a partial vacuum having an atmosphere separately containing at least one different alterant element and not derived from the compounds, wherein said different at least one alterant elements of said compounds and separately contained in said atmosphere comprise at least fluorine and are incorporated in said amorphous alloy semiconductor host matrix during deposition thereof yielding an altered amorphous alloy semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 39
Independent Claim 155 words
The method of making a semiconductor film comprising a solid amorphous alloy semiconductor host matrix including a plurality of elements and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous alloy semiconductor host matrix including a plurality of elements by glow discharge decomposition of a plurality of compounds, each containing at least one of said elements and at least one alterant element, in a partial vacuum having an atmosphere separately containing at least one different alterant element and not derived from the compounds, wherein said different at least one alterant elements of said compounds and separately contained in said atmosphere comprise at least fluorine and are incorporated in said amorphous alloy semiconductor host matrix during deposition thereof yielding an altered amorphous alloy semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 40
Dependent Claim 18 words
The method as defined in claim 35 wherein said alterant elements are made reactive by the glow discharge.
Claim 41
Dependent Claim 15 words
The method as defined in claim 35 wherein said alterant elements comprise at least hydrogen.
Claim 42
Dependent Claim 26 words
The method as defined in claim 35 wherein the amorphous alloy semiconductor material includes elements from Groups III, IV, V and VI of the periodic table.
Claim 43
Dependent Claim 22 words
The method as defined in claim 35 wherein the amorphous alloy semiconductor material includes boron, carbon or nitrogen to withstand high temperatures.
Claim 44
Dependent Claim 74 words
The method as defined in claim 35 wherein the atmosphere for the glow discharge decomposition separately contains a modifier element which is incorporated in said amorphous alloy semiconductor host matrix during the formation thereof yielding a modified amorphous alloy semiconductor material having modified electronic configurations with the introduction of localized states in the energy gap, such that the Fermi level is moved to the vicinity of either the valence band or the conduction band.
Claim 45
Dependent Claim 18 words
The method as defined in claim 40 wherein said modifier material is made reactive by the glow discharge.
Claim 46
Independent Claim 96 words
The method of producing an amorphous semiconductor film comprising a solid amorphous semiconductor host matrix with electronic configurations which have an energy gap and a low density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix by glow discharge decomposition of at least one compound and incorporating in said amorphous semiconductor host matrix during deposition thereof a plurality of different complementary alterant elements, including at least fluorine, yielding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 47
Independent Claim 96 words
The method of producing an amorphous semiconductor film comprising a solid amorphous semiconductor host matrix with electronic configurations which have an energy gap and a low density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix by glow discharge decomposition of at least one compound and incorporating in said amorphous semiconductor host matrix during deposition thereof a plurality of different complementary alterant elements, including at least fluorine, yielding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 48
Dependent Claim 35 words
The method as defined in claim 42 wherein the reduced density of localized states occur near the center of the energy gap and in the upper half and/or the lower half of the energy gap.
Claim 49
Dependent Claim 18 words
The method as defined in claim 42 wherein said alterant elements are made reactive by the glow discharge.
Claim 50
Dependent Claim 15 words
The method as defined in claim 42 wherein said compensating elements comprise at least hydrogen.
Claim 51
Dependent Claim 41 words
The method as defined in claim 42 comprising incorporating in said amorphous semiconductor host matrix during deposition thereof a modifier element yielding a modified amorphous semiconductor material having modified electronic configurations with the introduction of localized states in the energy gap.
Claim 52
Dependent Claim 60 words
The method as defined in claim 43 comprising incorporating in said amorphous semiconductor host matrix during deposition thereof a modifier element yielding a modified amorphous semiconductor material having modified electronic configuration with the introduction of localized states in the energy gap, such that the Fermi level is moved to the vicinity of either the valence band or the conduction band.
Claim 53
Dependent Claim 18 words
The method as defined in claim 46 wherein said modifier element is made reactive by the glow discharge.
Claim 54
Independent Claim 171 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including at least one element and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including at least one element by glow discharge decomposition of a compound containing said at least one element and at least one alterant element comprising fluorine in a partial vacuum having an atmosphere separately containing at least one alterant element different from said at least one alterant element of the compound, wherein said at least one different alterant element separately contained in the atmosphere facilitates the glow discharge decomposition of said compound and deposition of said amorphous semiconductor host matrix, and wherein said at least one alterant element of said compound is incorporated in said amorphous semiconductor host matrix during deposition thereof yielding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 55
Independent Claim 171 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including at least one element and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including at least one element by glow discharge decomposition of a compound containing said at least one element and at least one alterant element comprising fluorine in a partial vacuum having an atmosphere separately containing at least one alterant element different from said at least one alterant element of the compound, wherein said at least one different alterant element separately contained in the atmosphere facilitates the glow discharge decomposition of said compound and deposition of said amorphous semiconductor host matrix, and wherein said at least one alterant element of said compound is incorporated in said amorphous semiconductor host matrix during deposition thereof yielding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 56
Dependent Claim 18 words
The method as defined in claim 49 wherein said alterant elements are made reactive by the glow discharge.
Claim 57
Dependent Claim 21 words
The method as defined in claim 49 wherein said at least one element of the amorphous semiconductor host matrix includes silicon.
Claim 58
Dependent Claim 19 words
The method as defined in claim 49 wherein said compound includes silicon and fluorine and said atmosphere includes hydrogen.
Claim 59
Dependent Claim 13 words
The method as defined in claim 52 wherein said compound comprises silicon tetrafluoride.
Claim 60
Independent Claim 101 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including silicon and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including silicon by glow discharge decomposition of a compound containing silicon and an alterant element including fluorine, wherein said alterant element of said compound is incorporated in said amorphous semiconductor host matrix during deposition thereof yielding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 61
Independent Claim 101 words
The method of making a semiconductor film comprising a solid amorphous semiconductor host matrix including silicon and having electronic configurations which have an energy gap and a density of localized states therein, said method comprising depositing on a substrate a solid amorphous semiconductor host matrix including silicon by glow discharge decomposition of a compound containing silicon and an alterant element including fluorine, wherein said alterant element of said compound is incorporated in said amorphous semiconductor host matrix during deposition thereof yielding an altered amorphous semiconductor material having altered electronic configurations with a reduced density of localized states in the energy gap.
Claim 62
Dependent Claim 56 words
The method as defined in claim 49 wherein the atmosphere for the glow discharge decomposition separately contains a modifier element which is incorporated in said amorphous semiconductor host matrix in parts per million during formation thereof yielding a modified amorphous semiconductor material having modified electronic configurations with the introduction of localized states in the energy gap.
Claim 63
Dependent Claim 33 words
The method as defined in claim 55 wherein the modified amorphous semiconductor material is such that the Fermi level is moved to the vicinity of either the valence band or the conduction band.
Claim 64
Dependent Claim 18 words
The method as defined in claim 55 wherein said modifier element is made reactive by the glow discharge.

References Cited (Backward Citations)

US3949119A Cited
US4068020A Cited
US4066527A Cited
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USPTO Annuity & Maintenance Windows

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3.5 Years (Year 4) 1983-10-07 1984-04-07 1984-10-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-10-07 1988-04-07 1988-10-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-10-07 1992-04-07 1992-10-07 $7700.00 Window Closed / Lapsed

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