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US4225408A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for electrolytically preparing a semiconducting film on a flexible substrate

Assignee: Imperial Chemical Industries Ltd
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Filing: 1979-04-18
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Granted: 1980-09-30
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Expires: 1999-04-18
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Abstract

Abstract Electrophoresis of a colloidal suspension of a semiconducting sulphide, sulphoselenide, selenide or telluride in an aqueous medium produces a thin pin-hole-free film on a surface of a substrate. The film may be employed in solar cells.

Inventors

  • 👤 William A. Barlow
  • 👤 Maurice Rhodes
  • 👤 Francis R. Sherliker
  • 👤 Edward W. Williams

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 10:29
CPC Classifications
H; H10; H10F; H10F71/00; H10F71/125; C; C25; C25D; C25D13/00; C25D13/02; H10F10/00; H10F10/10; H10F10/16; H10F10/169; H10P; H10P14/00; H10P14/20; H10P14/26; H10P14/265; H10P14/32; H10P14/3202; H10P14/3224; H10P14/3228; H10P14/34; H10P14/3402; H10P14/3424; H10P14/3428; H10P14/3431; H10P14/3432; H10P14/3436; H10P14/3438; H10P14/3441; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02E10/543; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 33
Claim 1
Independent Claim 123 words
A method for the preparation of a substantially pin-hole-free film of thickness less than 5000 nm of a semiconducting sulphide, sulphoselenide, selenide or telluride which method comprises (a) preparation of the semiconductor by a metathetical reaction in water or in a mixture of water and at least one water-miscible polar organic liquid, the semiconductor being prepared in the form of a colloidal suspension of colloidal particles having an average diameter between 1 and 100 nm, (b) where the preparation is effected in water, addition of at least one water-miscible polar organic liquid to the colloidal suspension, (c) electrophoresis of the colloidal suspension to deposit the colloidal particles on a surface of a substrate, said substrate being supported on a carrier which is flexible.
Claim 2
Independent Claim 123 words
A method for the preparation of a substantially pin-hole-free film of thickness less than 5000 nm of a semiconducting sulphide, sulphoselenide, selenide or telluride which method comprises (a) preparation of the semiconductor by a metathetical reaction in water or in a mixture of water and at least one water-miscible polar organic liquid, the semiconductor being prepared in the form of a colloidal suspension of colloidal particles having an average diameter between 1 and 100 nm, (b) where the preparation is effected in water, addition of at least one water-miscible polar organic liquid to the colloidal suspension, (c) electrophoresis of the colloidal suspension to deposit the colloidal particles on a surface of a substrate, said substrate being supported on a carrier which is flexible.
Claim 3
Dependent Claim 26 words
A method for the preparation of a film according to claim 1 wherein the colloidal particles have an average diameter between 5 nm and 35 nm.
Claim 4
Dependent Claim 19 words
A method for the preparation of a film according to claim 1 wherein the colloidal particles are negatively charged.
Claim 5
Dependent Claim 23 words
A method for the preparation of a film according to claim 1 wherein the organic liquid has a dielectric constant greater than 10.
Claim 6
Dependent Claim 24 words
A method for the preparation of a film according to claim 1 wherein a starting material for the preparation of the semiconductor is gaseous.
Claim 7
Dependent Claim 24 words
A method for the preparation of a film according to claim 1 wherein the pH of the colloidal suspension is between 3.0 and 8.0.
Claim 8
Dependent Claim 19 words
A method for the preparation of a film according to claim 1 wherein the colloidal suspension contains a stabiliser.
Claim 9
Dependent Claim 19 words
A method for the preparation of a film according to claim 38 wherein the colloidal suspension contains a dopant.
Claim 10
Dependent Claim 20 words
A method for the preparation of a film according to claim 1 wherein the colloidal suspension contains a binding agent.
Claim 11
Dependent Claim 24 words
A method for the preparation of a film according to claim 1 wherein the said substrate is a working electrode in an electrical circuit.
Claim 12
Dependent Claim 20 words
A method for the preparation of a film according to claim 10 wherein the said working electrode is an anode.
Claim 13
Dependent Claim 30 words
A method for the preparation of a film according to claim 11 wherein the working electrode is planar and a counter electrode in the form of a wire is present.
Claim 14
Dependent Claim 24 words
A method for the preparation of a film according to claim 1 wherein the semiconductor after deposition on the said surface is heat treated.
Claim 15
Dependent Claim 20 words
A method for the preparation of a film according to claim 13 wherein heating is effected by gaseous ion bombardment.
Claim 16
Dependent Claim 18 words
A thin substantially pin-hole-free film of a semiconducting sulphide, sulphoselenide, selenide or telluride prepared according to claim 1.
Claim 17
Dependent Claim 13 words
A thin substantially pin-hole-free film as claimed in claim 15 containing a dopant.
Claim 18
Dependent Claim 28 words
A laminate comprising a thin substantially pin-hole-free film as claimed in claim 15 and a substrate, on a surface of which the said film has been electrophoretically deposited.
Claim 19
Dependent Claim 23 words
An electronic device comprising a film as claimed in claim 15 and at least one means for conducting current in electrical contact therewith.
Claim 20
Dependent Claim 132 words
A method for the preparation of a solar cell comprising the steps of preparing a thin substantially pin-hole-free first film of a semiconducting sulphide, sulphoselenide, selenide or telluride, and forming a metal/semiconductor or a p/n junction between the first film and a second film comprising a metal or a semiconductor having majority charge carriers of opposite electronic charge to the majority charge carriers in the first film, the first film being in electrical contact with a first current conducting means and the second film, where it is a semiconductor, being in electrical contact with a second current conducting means at least one of the current conducting means allowing radiation incident thereon to penetrate to the junction, characterized in that the first film is prepared by a process as claimed in claim 1.
Claim 21
Dependent Claim 27 words
A method for the preparation of a solar cell as claimed in claim 19 wherein the first film is electrophoretically deposited on the first current conducting means.
Claim 22
Dependent Claim 21 words
A method for the preparation of a solar cell as claimed in claim 19 wherein the junction is a p-n junction.
Claim 23
Dependent Claim 20 words
A method for the preparation of a solar cell as claimed in claim 21 wherein the junction is a heterojunction.
Claim 24
Dependent Claim 33 words
A method for the preparation of a solar cell as claimed in claim 22 wherein the second film comprises a compound based on monovalent cations selected from Group IB of the Periodic Table.
Claim 25
Dependent Claim 20 words
A method for the preparation of a solar cell as claimed in claim 23 wherein the monovalent cation is copper.
Claim 26
Dependent Claim 22 words
A method for the preparation of a solar cell as claimed in claim 24 wherein the second film comprises copper (I) sulphide.
Claim 27
Dependent Claim 28 words
A method for the preparation of a solar cell as claimed in claim 19 comprising the step of heating the junction to improve electrical contact between the films.
Claim 28
Dependent Claim 45 words
A method for the preparation of a solar cell as claimed in claim 19 comprising the step of providing an antireflection coating to reduce or prevent the reflection of incident radiation from the surface of the film which is to be subjected to incident radiation.
Claim 29
Dependent Claim 55 words
A method for the preparation of a solar cell as claimed in claim 19 comprising the step of providing means to prevent or reduce the ingress of oxygen and/or water into the cell, said means allowing electrical contact to be made between the said current conducting means and an electrical circuit external to the cell.
Claim 30
Dependent Claim 13 words
A solar cell prepared according to a method as claimed in claim 19.
Claim 31
Dependent Claim 17 words
A method as in claim 1 wherein the flexible carrier is a film of a thermoplastic material.
Claim 32
Dependent Claim 22 words
A method as in claim 30 wherein the thermoplastic material is selected from the group consisting of polyethylene terephthalate, polyethersulphone and polyimide.
Claim 33
Dependent Claim 29 words
A method as in claim 1 wherein the substrate is in the form of a strip which is progressively transported through the said colloidal suspension to effect continuous deposition.

References Cited (Backward Citations)

US3879276A Cited
US4011149A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-09-30 1984-03-31 1984-09-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-09-30 1988-03-31 1988-09-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-09-30 1992-03-31 1992-09-30 $7700.00 Window Closed / Lapsed

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