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US4219607A Expired / Lapsed US ⏱️ 0.0 years remaining

High voltage insulating compositions containing phosphorus compounds

Assignee: Raychem Corp
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Filing: 1978-01-13
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Granted: 1980-08-26
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Expires: 1998-01-13
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Abstract

Abstract New high voltage insulating compositions are disclosed. The compositions comprise a polymer (e.g. a polysiloxane, epoxide resin or a polymer of one or more olefins or substituted olefins), an antitracking additive (e.g. an alumina hydrate), and certain phosphorus-containing compounds which have been found to provide the compositions with greatly improved resistance to erosion by high voltage stress. The phosphorus-containing compounds include phosphonates, phosphates, phosphites, phosphinates, phosphonites, phosphinites, phosphine oxides and sulfides, and phosphines, and salts and complexes thereof. The phosphorus-containing compound can react in situ with the polymer or other ingredients of the composition.

Inventors

  • 👤 II Travers K. Cammack
  • 👤 David D. Nyberg

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 15:59
CPC Classifications
H; H01; H01B; H01B3/00; H01B3/18; H01B3/30; H01B7/00; H01B7/17; H01B7/28; H01B7/2813

Claims Analysis

Total Claims: 35
Claim 1
Independent Claim 407 words
A high voltage electrically insulating composition comprising (1) a polymer; (2) an additive effective in reducing tracking; and (3) a phosphorus-containing compound effective in improving the resistance of the composition to erosion by high voltage stress and selected from the group consisting of (a) compounds having a formula selected from ##STR13## wherein n is selected from 0 and 1; t is an integer; p is integer greater than 1; X is independently selected from oxygen and sulphur; L is a t-valent organic group which, when t is 1, is selected from groups of formula --R and --XR; Q is independently selected from (i) monovalent groups of the formulae --R and --XR and (ii) divalent organic groups formed by two --R groups, two --XR groups, or an --XR group and an --R group attached to the same phosphorus atom; and R is independently selected from (i) a hydrogen atom; (ii) an aryl group; (iii) a substituted aryl group; (iv) an alkyl group; and (v) an alkyl group substituted by at least one group, each of said substituted groups consisting of at least one atom selected from carbon, hydrogen, fluorine, chlorine, oxygen, sulphur, nitrogen, phosphorus and silicon; subject to the provisos that (1) when n is 1, and each of the Q groups is an --XR group, and at least two of the Q groups are O-alkyl or O-aralkyl groups, the molecular weight of the compound is at least 382; (2) when n is O and each of the Q groups is an X-alkyl group, at least one of the X's is oxygen and the molecular weight of the compound is at least 442; and (3) no phosphorus atom is directly bonded to more than two hydrogen atoms; (b) salts of a compound as defined in (a) containing a salt-forming acidic group, the cation in said salt being selected from ammonium ions, quaternary ammonium ions and metal ions wherein the metal is a metal having an atomic number less than 56 and belonging to one of Groups 1A, IIA, IIB, IIIA, IIIB, IVA, IVB, VA, VB, VIA, VIIB and VIII of the Periodic Table; (c) reaction products of at least one compound as defined in (a) and (b) with each other; (d) reaction products of at least one compound as defined in (a) and (b) with said polymer (1); and (e) reaction products of at least one compound as defined in (a) and (b) with said anti-tracking additive (2).
Claim 2
Dependent Claim 407 words
A high voltage electrically insulating composition comprising (1) a polymer; (2) an additive effective in reducing tracking; and (3) a phosphorus-containing compound effective in improving the resistance of the composition to erosion by high voltage stress and selected from the group consisting of (a) compounds having a formula selected from ##STR13## wherein n is selected from 0 and 1; t is an integer; p is integer greater than 1; X is independently selected from oxygen and sulphur; L is a t-valent organic group which, when t is 1, is selected from groups of formula --R and --XR; Q is independently selected from (i) monovalent groups of the formulae --R and --XR and (ii) divalent organic groups formed by two --R groups, two --XR groups, or an --XR group and an --R group attached to the same phosphorus atom; and R is independently selected from (i) a hydrogen atom; (ii) an aryl group; (iii) a substituted aryl group; (iv) an alkyl group; and (v) an alkyl group substituted by at least one group, each of said substituted groups consisting of at least one atom selected from carbon, hydrogen, fluorine, chlorine, oxygen, sulphur, nitrogen, phosphorus and silicon; subject to the provisos that (1) when n is 1, and each of the Q groups is an --XR group, and at least two of the Q groups are O-alkyl or O-aralkyl groups, the molecular weight of the compound is at least 382; (2) when n is O and each of the Q groups is an X-alkyl group, at least one of the X's is oxygen and the molecular weight of the compound is at least 442; and (3) no phosphorus atom is directly bonded to more than two hydrogen atoms; (b) salts of a compound as defined in (a) containing a salt-forming acidic group, the cation in said salt being selected from ammonium ions, quaternary ammonium ions and metal ions wherein the metal is a metal having an atomic number less than 56 and belonging to one of Groups 1A, IIA, IIB, IIIA, IIIB, IVA, IVB, VA, VB, VIA, VIIB and VIII of the Periodic Table; (c) reaction products of at least one compound as defined in (a) and (b) with each other; (d) reaction products of at least one compound as defined in (a) and (b) with said polymer (1); and (e) reaction products of at least one compound as defined in (a) and (b) with said anti-tracking additive (2).
Claim 3
Dependent Claim 20 words
A composition according to claim 1 wherein the anti-tracking additive is selected from alumina, alumina hydrates, magnesia and magnesia hydrates.
Claim 4
Dependent Claim 14 words
A composition according to claim 1 wherein said phosphorus-containing compound is an organic compound.
Claim 5
Dependent Claim 31 words
A composition according to claim 1 which contains an amount of at least 0.25% by weight of said phosphorus-containing compound as defined in 3(a), (b) and (c) and moieties derived therefrom.
Claim 6
Dependent Claim 15 words
A composition according to claim 2 wherein the amount is 0.25 to 5% by weight.
Claim 7
Dependent Claim 70 words
A composition according to claim 1 wherein at least one of the R groups is selected from aryl groups; substituted aryl groups in which each of the substituents is an electron-attracting group; substituted aryl groups in which the substituents contain a total of at least six carbon atoms; and alkyl groups which together with the other R groups contain a total number of carbon atoms which is at least 45.
Claim 8
Dependent Claim 39 words
A composition according to claim 1 wherein said phosphorus-containing compound is a nickel, cobalt, aluminum, zinc or calcium salt of a said compound (a) wherein at least one of the Q radicals is selected from --OH and SH groups.
Claim 9
Dependent Claim 36 words
A composition according to claim 1 wherein the compound 3(a) is a compound of formula I in which n is 1, t is 1, and each of l and the Q groups is an --XR group.
Claim 10
Dependent Claim 40 words
A composition according to claim 1 wherein the compound 3(a) is an organic compound of formula I in which n is O, t is 1, L is an --R group, and each of the Q groups is an --XR group.
Claim 11
Dependent Claim 13 words
A composition according to claim 9 wherein the organic compound is trioctadecyl phosphite.
Claim 12
Dependent Claim 40 words
A composition according to claim 1 wherein the compound 3(a) is an organic compound of formula I in which n is 1, t is 1, L is an --R group, and each of the Q groups is an --XR group.
Claim 13
Dependent Claim 41 words
A composition according to claim 1 wherein the compound 3(a) is an organic compound of formula I in which n is 1, t is an integer from 2 to 4 inclusive, and each of the Q groups is an --XR group.
Claim 14
Dependent Claim 13 words
A composition according to claim 1 wherein the phosphorus-containing compound is zinc phenylphosphonate.
Claim 15
Dependent Claim 48 words
A composition according to claim 1 wherein the compound 3(a) is an organic compound of formula I, in which n is 1, t is 1, L is an --R group, one of the Q groups is an --R group and the other Q group is an --XR group.
Claim 16
Dependent Claim 40 words
A composition according to claim 1 wherein the compound 3(a) is an organic compound of formula I, in which n is O, t is 1, L is an --R group, and each of the Q groups is an --XR group.
Claim 17
Dependent Claim 48 words
A composition according to claim 1 wherein the compound 3(a) is an organic compound of formula I in which n is O, t is 1, L is an --R group, one of the Q groups in an --R group and the other Q group is an --XR group.
Claim 18
Dependent Claim 34 words
A composition according to claim 1 wherein the compound 3(a) is an organic compound of formula I in which n is 1 and each of L and the Q groups is an --R group.
Claim 19
Dependent Claim 22 words
A composition according to claim 1 wherein the organic compound is selected from tris(propionamido) phosphine oxide, trioctyl phosphine oxide and tris(2-ethylhexyl)phosphine oxide.
Claim 20
Dependent Claim 34 words
A composition according to claim 1 wherein the compound 3(a) is an organic compound of formula I in which n is O and each of L and the Q groups is an --R group.
Claim 21
Dependent Claim 12 words
A composition according to claim 19 wherein the organic compound is tris(3-cyanoethyl)phosphine.
Claim 22
Dependent Claim 36 words
A composition according to claim 1 wherein the polymer (1) is selected from polysiloxanes, epoxide resins and polymers which consists essentially of units derived at least one ethylenically unsaturated compound selected from olefins and substituted olefins.
Claim 23
Dependent Claim 12 words
A composition according to claim 21 wherein the polymer (1) is cross-linked.
Claim 24
Dependent Claim 17 words
A composition according to claim 1 which also contains up to 1% by weight of carbon black.
Claim 25
Dependent Claim 15 words
A composition according to claim 1 which is in the form of a recoverable article.
Claim 26
Dependent Claim 21 words
A composition according to claim 1 which is in the form of an article which has been recovered about a substrate.
Claim 27
Dependent Claim 20 words
Insulated electrical apparatus in which at least a part of the insulation is a composition as claimed in claim 1.
Claim 28
Dependent Claim 27 words
Insulated electrical apparatus according to claim 26 which is a high voltage cable having a said composition as at least part of the insulation at its termination.
Claim 29
Dependent Claim 33 words
A process for the preparation of a polymeric composition which comprises dispersing in a material selected from polymers and polymer precursors an anti-tracking additive and a phosphorus-containing compound as defined in claim 1.
Claim 30
Dependent Claim 23 words
A process according to claim 28 wherein the said phosphorus-containing compound forms a single phase with said material under the conditions of mixing.
Claim 31
Dependent Claim 18 words
A composition according to claim 1 which contains from 0.25 to 5% by weight of said phosphorus-containing compound.
Claim 32
Dependent Claim 18 words
A composition according to claim 1 which contains from 0.35 to 1.5% by weight of said phosphorus-containing compound.
Claim 33
Dependent Claim 13 words
A composition according to claim 1 wherein the phosphorus-containing compound is calcium phenylphosphonate.
Claim 34
Dependent Claim 13 words
A composition according to claim 1 wherein the phosphorus-containing compound is nickel phenylphosphonate.
Claim 35
Dependent Claim 12 words
A composition according to claim 1 wherein the phosphorus-containing compound is di-2-chloroethyl-1,4,5,6,7,7-hexachloro-5-norbornenyl-2-phosphonate.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-08-26 1984-02-25 1984-08-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-08-26 1988-02-25 1988-08-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-08-26 1992-02-25 1992-08-26 $7700.00 Window Closed / Lapsed

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