Splined shaft seal article and apparatus

Claim 2

Apparatus comprising: (a) a shaft having a splined end with a plurality of identical, circumferentially equally spaced-apart, radially outwardly extending spline teeth separated by a plurality of identical grooves; (b) a housing having a bore therein and said splined end of said shaft extending into said bore for reciprocating movement therein; (c) a seal mounted on said housing and in sealing contact with said splined end of said shaft; (d) said seal comprising: (1) a unitary molded elastomeric body; (2) said seal including a mounting portion mounting said seal on said housing; and (3) said elastomeric body including an annular toothed seal portion having a plurality of identical, circumferentially equally spaced-apart, radially inwardly extending seal teeth separated by a plurality of identical grooves, each seal tooth fitting in a respective groove of said splined shaft in sealing contact therewith, said seal teeth having sidewalls tapering from a wider width at their base to a narrower width at their top, said seal teeth having an interference "y" between the top of the spline teeth and the groove of the seal teeth and having an interference "x" between each side of the spline teeth and the seal teeth, and x≧150% y.

Claim 3

The apparatus according to claim 1 wherein said seal also includes an annular metal shell, wherein said molded elastomeric body is bonded to said shell, wherein said housing bore has teeth and grooves and said spline teeth are matingly received in said housing bore grooves, and wherein said mounting portion of said seal is a part of said molded elastomeric body, and wherein said seal teeth also have an interference between the top of the seal teeth and the groove between the spline teeth of substantially y.

Claim 4

The apparatus according to claim 2 wherein said seal includes means for sealing between said seal and said housing to eliminate leak paths therebetween.

Claim 5

The apparatus according to claim 3 wherein said sealing means includes an annular elastomeric seal facing axially inwardly and in contact with a radial surface of said housing.

Claim 6

The apparatus according to claim 4 wherein said annular elastomeric seal includes a surface extending radially inwardly and axially inwardly at an acute angle α to a plane perpendicular to the seal axis, and wherein α≧10°.

Claim 7

The apparatus according to claim 2 wherein said mounting portion includes molded, elastomeric internal screw threads mating with external screw threads on the O.D. of said housing.

Claim 8

The apparatus according to claim 2 wherein said housing includes, on its O.D. surface, an annular radial shoulder facing axially inwardly, wherein said seal mounting portion includes an annular, radially inwardly extending rib having a radial shoulder facing axially outwardly, and wherein said shoulders are in locking engagement with each other, whereby said seal is snap-locked onto said housing by pushing said seal onto said housing.

Claim 9

The apparatus according to claim 7 wherein said seal includes means for sealing between said seal and said housing to eliminate leak paths therebetween.

Claim 10

The apparatus according to claim 8 wherein said sealing means includes an annular elastomeric seal facing axially inwardly and in contact with a radial surface of said housing.

Claim 11

The apparatus according to claim 9 wherein said annular elastomeric seal includes a surface extending radially inwardly and axially inwardly at an acute angle α to a plane perpendicular to the seal axis, and wherein α≧10°.

Claim 12

The apparatus according to claim 10 wherein said housing is a slip yoke and said shaft is a propeller shaft tube having a splined end.

Claim 13

The apparatus according to claim 11 wherein x is approximately equal to 300% of y.

Claim 14

The apparatus according to claim 11 wherein y is about 0.004 inch, and x is about 0.014 inch.

Claim 15

The apparatus according to claim 7 wherein said shoulders each are at an angle of about 45° to a plane perpendicular to the seal axis.

Claim 16

In an apparatus including a shaft having a splined end, a housing having a bore therein, said splined end of said shaft extending into said bore, and a seal mounted on said housing and in sealing contact with said splined end of said shaft the improvement wherein said seal comprises a unitary molded elastomeric body including an annular toothed seal portion having a plurality of identical, circumferentially equally spaced-apart, radially inwardly extending seal teeth separated by a plurality of identical grooves, each seal tooth fitting in a respective groove of said splined shaft, said seal teeth having side walls tapering from a wider width at their base to a narrower width at their top, said seal teeth having an interference y between the top of the spline teeth and the groove of the seal teeth, and having an interference x between each side of the spline teeth and the seal teeth, and wherein x≧150% y.

Claim 17

In an apparatus including a shaft having a splined end, a housing having a bore therein, said splined end of said shaft extending into said bore, and a seal mounted on said housing and in sealing contact with said splined end of said shaft the improvement wherein said seal comprises a unitary molded elastomeric body including an annular toothed seal portion having a plurality of identical, circumferentially equally spaced-apart, radially inwardly extending seal teeth separated by a plurality of identical grooves, each seal tooth fitting in a respective groove of said splined shaft, said seal teeth having side walls tapering from a wider width at their base to a narrower width at their top, said seal teeth having an interference y between the top of the spline teeth and the groove of the seal teeth, and having an interference x between each side of the spline teeth and the seal teeth, and wherein x≧150% y.

Claim 18

The apparatus according to claim 15 wherein said seal teeth also have an interference between the top of the seal teeth and the bottom of the groove of the spline teeth of substantially y.

Claim 19

The apparatus according to claim 16 wherein said elastomeric body includes a mounting portion with means for mounting said seal on said housing and wherein said mounting portion also includes sealing means separate from said toothed seal portion for sealing against said housing.

Claim 20

The apparatus according to claim 17 wherein said sealing means includes an annular elastomeric seal facing axially inwardly and adapted to contact a radial surface of said housing when said seal is mounted thereon.

Claim 21

The apparatus according to claim 17 wherein said annular elastomeric seal is formed on a surface extending radially inwardly and axially inwardly at an acute angle α to a plane perpendicular to the seal axis, and wherein α≧10°.

Claim 22

The apparatus according to claim 17 wherein said mounting portion includes molded, elastomeric internal screw threads adapted to engage external screw threads on a housing.

Claim 23

The apparatus according to claim 17 wherein said housing includes, on its O.D. surface, an annular radial shoulder facing axially inwardly, and wherein said seal mounting portion includes an annular, radially inwardly extending rib having a radial shoulder facing axially outwardly, and said shoulders being in locking engagement with each other, whereby said seal is snap-locked onto said housing by pushing said seal onto said housing.

Claim 24

An annular seal for a splined shaft comprising: (a) an annular metal shell; (b) a unitary molded elastomeric body bonded to said shell; (c) said body including a mounting portion for mounting said seal on a housing, said mounting portion including an annular elastomeric seal adapted to contact a surface of a housing when said seal is mounted on a housing to provide a seal therebetween; and (d) said body also including an annular toothed seal portion having a plurality of identical, circumferentially equally spaced-apart, radially inwardly extending seal teeth separated by a plurality of identical grooves, each of said teeth having side walls tapering from a wider width at their base to a narrower width at their top.

Claim 25

An annular seal for a splined shaft comprising: (a) an annular metal shell; (b) a unitary molded elastomeric body bonded to said shell; (c) said body including a mounting portion for mounting said seal on a housing, said mounting portion including an annular elastomeric seal adapted to contact a surface of a housing when said seal is mounted on a housing to provide a seal therebetween; and (d) said body also including an annular toothed seal portion having a plurality of identical, circumferentially equally spaced-apart, radially inwardly extending seal teeth separated by a plurality of identical grooves, each of said teeth having side walls tapering from a wider width at their base to a narrower width at their top.

Claim 26

The article according to claim 22 wherein said mounting portion has an I.D. surface adapted to mount on an O.D. surface of a housing.

Claim 27

The article according to claim 23 wherein said seal mounting portion includes molded screw threads on said I.D. surface for engaging external screw threads on the O.D. of a housing.

Claim 28

The article according to claim 23 wherein said mounting portion includes an annular, radially inwardly extending rib having a shoulder facing axially outwardly, said shoulder being adapted to snap-lock against an axially inwardly facing shoulder on a housing.

Claim 29

The article according to claim 23 wherein said annular elastomeric seal is formed on a surface extending radially inwardly and axially inwardly at an acute angle α to a plane perpendicular to the seal axis, and wherein α≧10°.

Claim 30

The article according claim 22 wherein said seal teeth are molded with an interference y at said teeth grooves, and with an interference x at each side of said seal teeth, and wherein x≧150% y.

Claim 31

The article according to claim 27 wherein said seal teeth are also molded with an interference substantially equal to y at their top.

Claim 32

Apparatus comprising: (a) a shaft having a splined end which a plurality of identical, circumferentially equally spaced-apart, radially outwardly extending spline teeth separated by a plurality of identical grooves; (b) a housing having a bore therein and said splined end of said shaft extending into said bore for reciprocating movement therein; (c) a seal mounted on said housing and in sealing contact with said splined end of said shaft; (d) said seal comprising: (1) a pair of separate, molded, annular, elastomeric portions including a mounting portion mounting said seal on said housing, and an annular toothed seal portion; (2) said mounting portion including a cylindrical part and a radial flange extending radially inwardly and said seal portion including a cylindrical part and a radial flange extending radially outwardly, the I.D. of the radial flange of the mounting portion being substantially equal to the O.D. of the cylindrical part of the seal portion, and the I.D. of the cylindrical part of the mounting portion being substantially equal to the O.D. of the radial flange of the seal portion; and (3) said seal portion having a plurality of identical, circumferentially equally spaced-apart, radially inwardly extending seal teeth separated by a plurality of identical grooves, each seal tooth fitting in a respective groove of said splined shaft in sealing contact therewith, and said seal teeth having sidewalls tapering from a wider width at their base to a narrower width at their top.

Claim 33

Apparatus comprising: (a) a shaft having a splined end which a plurality of identical, circumferentially equally spaced-apart, radially outwardly extending spline teeth separated by a plurality of identical grooves; (b) a housing having a bore therein and said splined end of said shaft extending into said bore for reciprocating movement therein; (c) a seal mounted on said housing and in sealing contact with said splined end of said shaft; (d) said seal comprising: (1) a pair of separate, molded, annular, elastomeric portions including a mounting portion mounting said seal on said housing, and an annular toothed seal portion; (2) said mounting portion including a cylindrical part and a radial flange extending radially inwardly and said seal portion including a cylindrical part and a radial flange extending radially outwardly, the I.D. of the radial flange of the mounting portion being substantially equal to the O.D. of the cylindrical part of the seal portion, and the I.D. of the cylindrical part of the mounting portion being substantially equal to the O.D. of the radial flange of the seal portion; and (3) said seal portion having a plurality of identical, circumferentially equally spaced-apart, radially inwardly extending seal teeth separated by a plurality of identical grooves, each seal tooth fitting in a respective groove of said splined shaft in sealing contact therewith, and said seal teeth having sidewalls tapering from a wider width at their base to a narrower width at their top.

Claim 34

The apparatus according to claim 29 wherein said seal teeth have an interference "y" between the top of the spline teeth and the groove of the seal teeth and have an interference "x" between each side of the spline teeth and the seal teeth, and x≧150% y.

Claim 35

The apparatus according to claim 30 wherein said seal teeth also have an interference between the top of the seal teeth and the bottom of the groove of the spline teeth of substantially y.

Claim 36

The apparatus according to claim 29 wherein said seal also includes an annular metal shell, wherein said mounting portion is bonded to said shell, wherein said housing bore has teeth and grooves and said spline teeth are matingly received in said housing bore grooves.

Claim 37

The apparatus according to claim 29 wherein said housing is a slip yoke and said shaft is a propeller shaft tube having a splined end, and wherein x is approximately equal to 300% of y.

Claim 38

An annular seal for a splined shaft comprising: (a) an annular metal shell; (b) a pair of separate, molded, annular elastomeric portions including a mounting portion for mounting said seal on a housing, and an annular toothed seal portion; (c) said mounting portion including a cylindrical part and a radial flange extending radially inwardly and said seal portion including a cylindrical part and a radial flange extending radially outwardly, the I.D. of the radial flange of the mounting portion being substantially equal to the O.D. of the cylindrical part of the seal portion, and the I.D. of the cylindrical part of the mounting portion being substantially equal to the O.D. of the radial flange of the seal portion; and (d) said seal portion having a plurality of identical, circumferentially equally spaced-apart, radially inwardly extending seal teeth separated by a plurality of identical grooves, each seal tooth fitting in a respective groove of said splined shaft in sealing contact therewith, and said seal teeth having sidewalls tapering from a wider width at their base to a narrower width at their top.

Claim 39

An annular seal for a splined shaft comprising: (a) an annular metal shell; (b) a pair of separate, molded, annular elastomeric portions including a mounting portion for mounting said seal on a housing, and an annular toothed seal portion; (c) said mounting portion including a cylindrical part and a radial flange extending radially inwardly and said seal portion including a cylindrical part and a radial flange extending radially outwardly, the I.D. of the radial flange of the mounting portion being substantially equal to the O.D. of the cylindrical part of the seal portion, and the I.D. of the cylindrical part of the mounting portion being substantially equal to the O.D. of the radial flange of the seal portion; and (d) said seal portion having a plurality of identical, circumferentially equally spaced-apart, radially inwardly extending seal teeth separated by a plurality of identical grooves, each seal tooth fitting in a respective groove of said splined shaft in sealing contact therewith, and said seal teeth having sidewalls tapering from a wider width at their base to a narrower width at their top.

Claim 40

The apparatus according to claim 34 wherein said seal teeth have an interference "y" between the top of the spline teeth and the groove of the seal teeth and have an interference "x" between each side of the spline teeth and the seal teeth, and x≧150% y.

Claim 41

The apparatus according to claim 35 wherein said seal teeth also have an interference between the top of the seal teeth and the bottom of the groove of the spline teeth of substantially y.