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US4213843A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrolysis electrodes and method of making same

Assignee: De Nora Permelec Ltd
•
Filing: 1979-03-09
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Granted: 1980-07-22
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Expires: 1999-03-09
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Abstract

Abstract An electrode for use in electrolysis of an aqueous solution of a metal halide such as an alkali metal or alkaline earth metal halide comprising: (1) an electroconductive substrate, such as of titanium; and (2) a coating on the substrate, where the coating comprises: (a) 5 to 75 mole percent of iridium oxide; (b) 5 to 70 mole percent of at least one metal oxide selected from the group consisting of oxides of titanium, tantalum and niobium; and (c) 20 to 70 mole percent of at least one of a member selected from the group consisting of tin oxide and cobalt oxide, with the sum of the mole percent of the iridium oxide (a) plus the mole percent of the metal oxide (b) being at least 30 mole percent, and a method of making the same.

Inventors

  • 👤 Hideo Sato
  • 👤 Takayuki Shimamune

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 23:42
CPC Classifications
C; C25; C25B; C25B11/00; C25B11/04; C25B11/051; C25B11/073; C25B11/091; C25B11/093

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 116 words
An electrode for use in electrolysis of an aqueous solution of a metal halide comprising: (a) an electroconductive substrate; and (b) a coating on said substrate, said coating consisting essentially of: (i) 5 to 75 mole percent of iridium oxide; (ii) 5 to 70 mole percent of at least one metal oxide selected from the group consisting of oxides of titanium, tantalum and niobium, and (iii) 20 to 70 mole percent of at least one of a member selected from the group consisting of tin oxide and cobalt oxide, with the sum of the mole percent of the iridium oxide (i) plus the mole percent of the metal oxide (ii) being at least 30 mole percent.
Claim 2
Dependent Claim 116 words
An electrode for use in electrolysis of an aqueous solution of a metal halide comprising: (a) an electroconductive substrate; and (b) a coating on said substrate, said coating consisting essentially of: (i) 5 to 75 mole percent of iridium oxide; (ii) 5 to 70 mole percent of at least one metal oxide selected from the group consisting of oxides of titanium, tantalum and niobium, and (iii) 20 to 70 mole percent of at least one of a member selected from the group consisting of tin oxide and cobalt oxide, with the sum of the mole percent of the iridium oxide (i) plus the mole percent of the metal oxide (ii) being at least 30 mole percent.
Claim 3
Dependent Claim 39 words
The electrode according to claim 1, wherein said coating (b) comprises: (i) 5 to 75 mole percent of iridium oxide; (ii) 5 to 70 mole percent of titanium oxide; and (iii) 20 to 70 mole percent of tin oxide.
Claim 4
Dependent Claim 19 words
The electrode according to claim 2, wherein said coating (b) consists essentially of said components (i), (ii) and (iii).
Claim 5
Dependent Claim 32 words
The electrode according to claim 1, wherein the electroconductive substrate is a substrate of titanium, tantalum, niobium, zirconium or hafnium or an alloy consisting predominantly of titanium, tantalum, niobium, zirconium or hafnium.
Claim 6
Independent Claim 181 words
A method of making an electrode for use in electrolysis of an aqueous solution of a metal halide which comprises: (a) applying a solution containing: (i) an iridium compound; (ii) at least one metal compound selected from the group consisting of compounds of titanium, tantalum and niobium; and (iii) at least one of a member selected from the group consisting of a tin compound and a cobalt compound to an electroconductive substrate; and (b) thermally treating said coated electroconductive substrate in an oxidizing atmosphere to form on the electroconductive substrate an oxide coating consisting essentially of (i) 5 to 75 mole percent of iridium oxide; (ii) 5 to 70 mole percent of at least one metal oxide selected from the group consisting of oxides of titanium, tantalum and niobium; and (iii) 20 to 70 mole percent of at least one of a member selected from the group consisting of tin oxide and cobalt oxide, with the sum of the mole percent of the iridium oxide (i) plus the mole percent of the metal oxide (ii) being at least 30 mole percent.
Claim 7
Independent Claim 181 words
A method of making an electrode for use in electrolysis of an aqueous solution of a metal halide which comprises: (a) applying a solution containing: (i) an iridium compound; (ii) at least one metal compound selected from the group consisting of compounds of titanium, tantalum and niobium; and (iii) at least one of a member selected from the group consisting of a tin compound and a cobalt compound to an electroconductive substrate; and (b) thermally treating said coated electroconductive substrate in an oxidizing atmosphere to form on the electroconductive substrate an oxide coating consisting essentially of (i) 5 to 75 mole percent of iridium oxide; (ii) 5 to 70 mole percent of at least one metal oxide selected from the group consisting of oxides of titanium, tantalum and niobium; and (iii) 20 to 70 mole percent of at least one of a member selected from the group consisting of tin oxide and cobalt oxide, with the sum of the mole percent of the iridium oxide (i) plus the mole percent of the metal oxide (ii) being at least 30 mole percent.
Claim 8
Dependent Claim 22 words
The method of making an electrode according to claim 5, wherein said compounds (i), (ii) and (iii) in said solution are chlorides.
Claim 9
Dependent Claim 35 words
The method of making an electrode according to claim 5 or 6, wherein the thermal treatment is conducted in an oxidizing atmosphere in which the oxygen partial pressure is about 0.1 to about 0.5 atm.
Claim 10
Dependent Claim 27 words
The method of making an electrode according to claim 5 or 6, wherein the thermal treating is at a temperature of about 350 to about 650° C.
Claim 11
Dependent Claim 25 words
The method of making an electrode according to claim 7, wherein the thermal treating is at a temperature of about 350° to about 650° C.

References Cited (Backward Citations)

US3926751A Cited
US3793164A Cited
US3865703A Cited
US3875043A Cited
US3917518A Cited
US3969217A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-07-22 1984-01-21 1984-07-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-07-22 1988-01-21 1988-07-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-07-22 1992-01-21 1992-07-22 $7700.00 Window Closed / Lapsed

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