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US4213486A Expired / Lapsed US ⏱️ 0.0 years remaining

Coated pipe and process for making same

Assignee: Kendall Co
•
Filing: 1978-11-06
•
Granted: 1980-07-22
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Expires: 1998-11-06
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Abstract

Abstract Steel pipe is provided with an external protective coating by first applying a corrosion protective coating of fused powdered epoxy resin adhered to the pipe, then applying (e.g. as by wrapping a sheet) an outer polyolefin layer directly onto the corrosion protective coating. The outer sheet of polyolefin is provided with a pressure-sensitive adhesive or a hot melt adhesive which adhesive may also be reactive with the epoxy coating (e.g. one having free carboxyl group such as ethylene acrylic acid copolymer). The polyolefin is preferably polyethylene or polypropylene and most preferably polyethylene. Either high or low density polyolefin may be used.

Inventors

  • 👤 Carlos M. Samour
  • 👤 Earl G. Jackson
  • 👤 Samuel J. Thomas
  • 👤 Louie E. Davidson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 07:04
CPC Classifications
B; B05; B05D; B05D7/00; B05D7/14; B29; B29C; B29C63/00; B29C63/02; B29C63/04; B29C63/08; B29C63/10; F; F16; F16L; F16L58/00; F16L58/02; F16L58/16; Y; Y10; Y10S; Y10S138/00; Y10S138/06; Y10T; Y10T428/00; Y10T428/13; Y10T428/1352; Y10T428/1355; Y10T428/1359

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 63 words
A coated article comprising a metallic pipe having a protection layer thereon, said layer comprising a first layer bonded to the pipe of an epoxy coating derived from a bis-phenol A polymer of 2 to 10 mils and an adhesive faced thermoplastic polymer tape wrapping adhesively bonded to said epoxy coating, said protection layer being from 6 to about 50 mils in thickness.
Claim 2
Dependent Claim 63 words
A coated article comprising a metallic pipe having a protection layer thereon, said layer comprising a first layer bonded to the pipe of an epoxy coating derived from a bis-phenol A polymer of 2 to 10 mils and an adhesive faced thermoplastic polymer tape wrapping adhesively bonded to said epoxy coating, said protection layer being from 6 to about 50 mils in thickness.
Claim 3
Dependent Claim 13 words
An article as set forth in claim 1 wherein the pipe is steel.
Claim 4
Dependent Claim 14 words
An article as set forth in claim 2 wherein the tape polymer is polyethylene.
Claim 5
Dependent Claim 21 words
An article as set forth in claim 3 wherein the thickness of the protection layer is from 12 to 50 mils.
Claim 6
Dependent Claim 15 words
An article as set forth in claim 4 wherein the adhesive is a pressure-sensitive adhesive.
Claim 7
Dependent Claim 15 words
An article as set forth in claim 4 wherein the adhesive is a heat-activated polymer.
Claim 8
Dependent Claim 19 words
An article as set forth in claim 6 wherein the heat-activated polymer is chemically bonded to said epoxy coating.
Claim 9
Dependent Claim 17 words
An article as set forth in claim 7 wherein the heat-activated polymer is an ethylene-acrylic acid interpolymer.
Claim 10
Dependent Claim 46 words
An article as set forth in claim 1 wherein the epoxy coating is derived from a bis-phenol A polymer having terminal epoxy groups, a gel period of about 5 to about 35 seconds at 250° C. and a cure period of about 1 to 4 minutes.
Claim 11
Dependent Claim 15 words
An article as set forth in claim 5 wherein the adhesive is a butyl adhesive.
Claim 12
Dependent Claim 71 words
A process for externally protecting metal pipe which comprises providing heated pipe, electrostatically applying fusible Epoxy resin powder derived from a bis-phenol A polymer to the exterior surface of the metal to form a continuous coating of from 2 to 10 mils in thickness and thereafter spirally wrapping an adhesive-faced flexible thermoplastic polymer substrate so that the thickness of the epoxy coating and tape wrapping is from 6 to 50 mils.
Claim 13
Dependent Claim 71 words
A process for externally protecting metal pipe which comprises providing heated pipe, electrostatically applying fusible Epoxy resin powder derived from a bis-phenol A polymer to the exterior surface of the metal to form a continuous coating of from 2 to 10 mils in thickness and thereafter spirally wrapping an adhesive-faced flexible thermoplastic polymer substrate so that the thickness of the epoxy coating and tape wrapping is from 6 to 50 mils.
Claim 14
Dependent Claim 37 words
A process as set forth in claim 11 wherein the Epoxy powder has a gel time of from about 5 to about 35 seconds and a cure time of about 1 to 4 minutes at 250° C.
Claim 15
Dependent Claim 26 words
A process as defined in claim 12 wherein the temperature of the pipe is at least 25° F. above the fusion temperature of the epoxy resin.
Claim 16
Dependent Claim 21 words
A process as defined in claim 13 wherein the flexible substrate is polyethylene and the adhesive facing is a butyl-based adhesive.
Claim 17
Dependent Claim 18 words
A process as defined in claim 14 wherein the total coating thickness is from 12 to 50 mils.
Claim 18
Dependent Claim 25 words
A process as defined in claim 13, wherein the flexible substrate is polyethylene and the adhesive facing is a heat-activatable ethylene-acrylic acid hot melt adhesive.

References Cited (Backward Citations)

US3508946A Cited
US3390704A Cited
US3578615A Cited
US3687765A Cited
US3874418A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-07-22 1984-01-21 1984-07-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-07-22 1988-01-21 1988-07-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-07-22 1992-01-21 1992-07-22 $7700.00 Window Closed / Lapsed

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