Radiation sensitive composition comprising copolymer of glycidyl methacrylate and allyl glycidyl ether and diazonium salt of complex halogenide

Claim 2

A composition of matter comprising, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to about 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity of at least about 0.25 and an epoxide equivalent of at least about 0.65 per 100 grams of polymer and, as a latent curing catalyst, an aromatic diazonium salt of a complex halogenide which decomposes upon exposure to electromagnetic or electron beam irradiation to release a Lewis Acid effective to initiate polymerization, said catalyst being present in an amount sufficient to effect polymerization of said copolymer and being selected from compounds having the general formula (ArN 2 ) m (MX n+m ) wherein Ar is an aryl or substituted aryl group, X is halogen, M is selected from the group consisting of arsenic, antimony, bismuth, iron, tin, phosphorus and boron, n is the oxidation state of M, and m is the number of diazonium groups in the diazonium salt as determined by the net charge on the complex anion (MX n+m ) -m .

Claim 3

A composition of matter as claimed in claim 1 wherein said aromatic diazonium salt is 2,5-diethoxy-4-(p-tolylthio)benzenediazonium hexafluorophosphate.

Claim 4

A composition of matter as claimed in claim 1 in which said copolymer has an inherent viscosity within the range of about 0.25 to about 0.38.

Claim 5

A composition as claimed in claim 3 in which said copolymer has an epoxide equivalent within the range of about 0.65 to about 0.74 per 100 g. of polymer.

Claim 6

As an article of manufacture, a composite sheet, comprising: a support; and, in surface contact therewith, a radiation-responsive organic-solvent-soluble layer of substantially uniform thickness containing, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to about 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity of at least about 0.25 and an epoxide equivalent of at least about 0.65 epoxide equivalent per 100 g. of polymer and, as a latent curing catalyst an aromatic diazonium salt of a complex halogenide which decomposes upon exposure to electromagnetic or electron beam irradiation to release a Lewis Acid, selected from compounds having the general formula (ArN 2 ) m (MX n+m ) wherein Ar is an aryl or substituted aryl group, X is halogen, M is selected from the group consisting of arsenic, antimony, bismuth, iron, tin, phosphorus and boron, n is the oxidation state of M, and m is the number of diazonium groups in the diazonium salt as determined by the net charge on the complex anion (MX n+m ) -m , and said latent curing agent having had substantially no exposure to radiation.

Claim 7

As an article of manufacture, a composite sheet, comprising: a support; and, in surface contact therewith, a radiation-responsive organic-solvent-soluble layer of substantially uniform thickness containing, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to about 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity of at least about 0.25 and an epoxide equivalent of at least about 0.65 epoxide equivalent per 100 g. of polymer and, as a latent curing catalyst an aromatic diazonium salt of a complex halogenide which decomposes upon exposure to electromagnetic or electron beam irradiation to release a Lewis Acid, selected from compounds having the general formula (ArN 2 ) m (MX n+m ) wherein Ar is an aryl or substituted aryl group, X is halogen, M is selected from the group consisting of arsenic, antimony, bismuth, iron, tin, phosphorus and boron, n is the oxidation state of M, and m is the number of diazonium groups in the diazonium salt as determined by the net charge on the complex anion (MX n+m ) -m , and said latent curing agent having had substantially no exposure to radiation.

Claim 8

The article of manufacture of claim 5 wherein said copolymer has an inherent viscosity within the range of about 0.25 to about 0.38.

Claim 9

The article of manufacture of claim 5 wherein said support is selected from the group consisting of metal, glass, plastic, silicon, paper and rubber.

Claim 10

The article of manufacture of claim 7 wherein said aromatic diazonium salt is 2,5-diethoxy-4-(p-tolylthio)benzene diazonium hexafluorophosphate.

Claim 11

A composition of matter comprising, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity of at least about 0.25 and an epoxide equivalent of at least about 0.65 per 100 grams of polymer and, as a latent curing catalyst, an aromatic diazonium salt of a complex halogenide which decomposes upon exposure to electromagnetic or electron beam irradiation to release a Lewis Acid effective to initiate polymerization, said catalyst being present in an amount sufficient to effect polymerization of said copolymer and being selected from compounds having the general formula (ArN 2 ) m (MX n+m ) wherein Ar is an aryl or substituted aryl group, X is chlorine or fluorine, M is selected from the group consisting of arsenic, antimony, bismuth, iron, tin, phosphorous and boron, n is the oxidation state of M, and m is the number of diazonium groups in the diazonium salt as determined by the net charge on the complex anion (MX n+m ) -m .

Claim 12

A composition of matter comprising, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity of at least about 0.25 and an epoxide equivalent of at least about 0.65 per 100 grams of polymer and, as a latent curing catalyst, an aromatic diazonium salt of a complex halogenide which decomposes upon exposure to electromagnetic or electron beam irradiation to release a Lewis Acid effective to initiate polymerization, said catalyst being present in an amount sufficient to effect polymerization of said copolymer and being selected from compounds having the general formula (ArN 2 ) m (MX n+m ) wherein Ar is an aryl or substituted aryl group, X is chlorine or fluorine, M is selected from the group consisting of arsenic, antimony, bismuth, iron, tin, phosphorous and boron, n is the oxidation state of M, and m is the number of diazonium groups in the diazonium salt as determined by the net charge on the complex anion (MX n+m ) -m .

Claim 13

A composition as defined in claim 9 wherein said complex halogenide is an aryl diazonium hexafluorophosphate.

Claim 14

A composition of matter comprising, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity within the range of about 0.25 to about 0.38 and an epoxide equivalent within the range of about 0.65 to about 0.74 per 100 grams of polymer and, as a latent curing catalyst, 2,5-diethoxy-4-p-(tolylthio) benzene diazonium hexafluorophosphate, said catalyst being present in an amount sufficient to effect polymerization of said copolymer upon exposure to irradiation.

Claim 15

A composition of matter comprising, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity within the range of about 0.25 to about 0.38 and an epoxide equivalent within the range of about 0.65 to about 0.74 per 100 grams of polymer and, as a latent curing catalyst, 2,5-diethoxy-4-p-(tolylthio) benzene diazonium hexafluorophosphate, said catalyst being present in an amount sufficient to effect polymerization of said copolymer upon exposure to irradiation.

Claim 16

As an article of manufacture, a composite sheet, comprising: a support; and, in surface contact therewith, a radiation-responsive organic-solvent-soluble layer of substantially uniform thickness containing, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity of at least about 0.25 and an epoxide equivalent of at least about 0.65 epoxide equivalent per 100 g. of polymer and, as a latent curing catalyst an aromatic diazonium salt of a complex halogenide which decomposes upon exposure to electromagnetic or electron beam irradiation to release a Lewis Acid, selected from compounds having the general formula (ArN 2 ) m (MX n+m ) wherein Ar is an aryl or substituted aryl group, X is chlorine or fluorine, M is selected from the group consisting of arsenic, antimony, bismuth, iron, tin, phosphorus and boron, n is the oxidation state of M, and m is the number of diazonium groups in the diazonium salt as determined by the net charge on the complex anion (MX n+m ) -m , and said latent curing agent having had substantially no exposure to radiation.

Claim 17

As an article of manufacture, a composite sheet, comprising: a support; and, in surface contact therewith, a radiation-responsive organic-solvent-soluble layer of substantially uniform thickness containing, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity of at least about 0.25 and an epoxide equivalent of at least about 0.65 epoxide equivalent per 100 g. of polymer and, as a latent curing catalyst an aromatic diazonium salt of a complex halogenide which decomposes upon exposure to electromagnetic or electron beam irradiation to release a Lewis Acid, selected from compounds having the general formula (ArN 2 ) m (MX n+m ) wherein Ar is an aryl or substituted aryl group, X is chlorine or fluorine, M is selected from the group consisting of arsenic, antimony, bismuth, iron, tin, phosphorus and boron, n is the oxidation state of M, and m is the number of diazonium groups in the diazonium salt as determined by the net charge on the complex anion (MX n+m ) -m , and said latent curing agent having had substantially no exposure to radiation.

Claim 18

An article of manufacture as defined in claim 12 in which said complex halogenide is an aryl diazonium hexafluorophosphate.

Claim 19

As an article of manufacture; a composite sheet, comprising: a support; and, in surface contact therewith, a radiation-responsive organic-solvent-soluble layer of substantially uniform thickness containing, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to about 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity within the range of about 0.25 to about 0.38 and an epoxide equivalent within the range of about 0.65 to about 0.74 per 100 grams of polymer, and, as a latent curing catalyst, 2,5-diethoxy-4-(p-tolylthio) benzene diazonium hexafluorophosphate, said catalyst having had substantially no exposure to radiation.

Claim 20

As an article of manufacture; a composite sheet, comprising: a support; and, in surface contact therewith, a radiation-responsive organic-solvent-soluble layer of substantially uniform thickness containing, in admixture, a copolymer of glycidyl methacrylate and allyl glycidyl ether, derived from about 4 to about 5 moles of glycidyl methacrylate per mole of allyl glycidyl ether, having an inherent viscosity within the range of about 0.25 to about 0.38 and an epoxide equivalent within the range of about 0.65 to about 0.74 per 100 grams of polymer, and, as a latent curing catalyst, 2,5-diethoxy-4-(p-tolylthio) benzene diazonium hexafluorophosphate, said catalyst having had substantially no exposure to radiation.