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Catalyst on a support for the polymerization of α-alkenes, particularly ethene

Assignee: DSM BV
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Filing: 1978-07-13
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Granted: 1980-06-24
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Expires: 1998-07-13
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Abstract

Abstract An improved process and catalyst is described for polymerizing α-alkenes using a catalyst obtained by reacting a chromium-1,3-diketo complex compound having the general formula Cr(OCR.sub.1 CR.sub.2 CR.sub.3 O).sub.3, with an organometallic compound, of a metal from Group II or III of the Periodic Table, contacting the reaction product with an inert inorganic support material, heating said reaction product on said support at a temperature of between about 200° and 1200° C. in a non-reducing atmosphere, combining the resulting product with an organometal compound of a metal from Group II or III of the Periodic Table. The catalysts are highly active and give high yields of polymer. By a proper selection of the pore volume and the particle size of the catalyst support polyalkenes of improved handling properties are obtained.

Inventors

  • 👤 Lambertus J. M. A. VAN DE Leemput

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 21:29
CPC Classifications
C; C08; C08F; C08F4/00; C08F4/02; C08F10/00; Y; Y10; Y10S; Y10S526/00; Y10S526/909

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 226 words
In processes for polymerizing an α-alkene containing from 2 to 8 carbon atoms, together with a minor quantity of at most 10 mole % of one or more other α-alkene co-monomers containing from 2 to 8 carbon atoms, the improvement consisting essentially in using a catalyst obtained by reacting a chromium-1,3-diketo compound of the formula Cr (OCR.sub.1 CR.sub.2 CR.sub.3 O).sub.3 in which R 1 , R 2 , R 3 each independently represent an alkyl group containing from 1 to 10 carbon atoms, and R 2 may also represent a hydrogen atom, with an organometallic compound of a metal from Group II or III of the Periodic Table in a hydrocarbon or halogenated hydrocarbon solvent, wherein hydrocarbyl groups containing from 1 to 20 carbon atoms are bound to the metal atom via a carbon atom, subsequently contacting the resulting hydrocarbon or halogenated hydrocarbon soluble reaction product with an inert inorganic support material, composed of silica having a pore volume of at least 1.5 cm 3 /g and a sodium content of at most 200 ppm, next heating the reaction product of the chromium compound deposited on the said silica support at a temperature of between about 200° and 1200° C. in a non-reducing atmosphere, and thereafter combining the resulting product with an organometallic compound of an element from Group II or III of the Periodic Table.
Claim 2
Dependent Claim 226 words
In processes for polymerizing an α-alkene containing from 2 to 8 carbon atoms, together with a minor quantity of at most 10 mole % of one or more other α-alkene co-monomers containing from 2 to 8 carbon atoms, the improvement consisting essentially in using a catalyst obtained by reacting a chromium-1,3-diketo compound of the formula Cr (OCR.sub.1 CR.sub.2 CR.sub.3 O).sub.3 in which R 1 , R 2 , R 3 each independently represent an alkyl group containing from 1 to 10 carbon atoms, and R 2 may also represent a hydrogen atom, with an organometallic compound of a metal from Group II or III of the Periodic Table in a hydrocarbon or halogenated hydrocarbon solvent, wherein hydrocarbyl groups containing from 1 to 20 carbon atoms are bound to the metal atom via a carbon atom, subsequently contacting the resulting hydrocarbon or halogenated hydrocarbon soluble reaction product with an inert inorganic support material, composed of silica having a pore volume of at least 1.5 cm 3 /g and a sodium content of at most 200 ppm, next heating the reaction product of the chromium compound deposited on the said silica support at a temperature of between about 200° and 1200° C. in a non-reducing atmosphere, and thereafter combining the resulting product with an organometallic compound of an element from Group II or III of the Periodic Table.
Claim 3
Dependent Claim 29 words
The process of claim 1 wherein said silica support has an average particle size of at least 40 microns and a particle size distribution factor of at least 2.
Claim 4
Dependent Claim 19 words
The process of claim 1 wherein the sodium content of the said silica support is at most 150 ppm.
Claim 5
Dependent Claim 190 words
A catalyst for polymerizing α-alkenes which consists essentially of the product obtained by reacting a chromium-1,3-diketo compound of the formula Cr(OCR.sub.1 CR.sub.2 CR.sub.3 O).sub.3 in which R 1 , R 2 , R 3 each independently represent an alkyl group containing from 1 to 10 carbon atoms, and R 2 may also represent a hydrogen atom, with an organometallic compound of a metal from Group II or III of the Periodic Table in a hydrocarbon or halogenated hydrocarbon solvent, wherein hydrocarbyl groups containing from 1 to 20 carbon atoms are bound to the metal atom via a carbon atom, subsequently contacting the resulting hydrocarbon or halogenated hydrocarbon soluble reaction product with an inert inorganic support material, composed of silica having a pore volume of at least 1.5 cm 3 /g and a sodium content of at most 200 ppm, next heating the reaction product of the chromium compound deposited on the said silica support at a temperature of between about 200° and 1200° C. in a non-reducing atmosphere, and thereafter combining the resulting product with an organometallic compound of an element from Group II or III of the Periodic Table.
Claim 6
Dependent Claim 190 words
A catalyst for polymerizing α-alkenes which consists essentially of the product obtained by reacting a chromium-1,3-diketo compound of the formula Cr(OCR.sub.1 CR.sub.2 CR.sub.3 O).sub.3 in which R 1 , R 2 , R 3 each independently represent an alkyl group containing from 1 to 10 carbon atoms, and R 2 may also represent a hydrogen atom, with an organometallic compound of a metal from Group II or III of the Periodic Table in a hydrocarbon or halogenated hydrocarbon solvent, wherein hydrocarbyl groups containing from 1 to 20 carbon atoms are bound to the metal atom via a carbon atom, subsequently contacting the resulting hydrocarbon or halogenated hydrocarbon soluble reaction product with an inert inorganic support material, composed of silica having a pore volume of at least 1.5 cm 3 /g and a sodium content of at most 200 ppm, next heating the reaction product of the chromium compound deposited on the said silica support at a temperature of between about 200° and 1200° C. in a non-reducing atmosphere, and thereafter combining the resulting product with an organometallic compound of an element from Group II or III of the Periodic Table.
Claim 7
Dependent Claim 29 words
The catalyst of claim 4 wherein said silica support has an average particle size of at least 40 microns and a particle size distribution factor of at least 2.

References Cited (Backward Citations)

US3058963A Cited
US3243262A Cited
US4119569A Cited
US3960826A Cited
US4049896A Cited
US4037042A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-06-24 1983-12-24 1984-06-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-06-24 1987-12-24 1988-06-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-06-24 1991-12-24 1992-06-24 $7700.00 Window Closed / Lapsed

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