Compliant hydrodynamic bearing with improved support element

Claim 2

A compliant, hydrodynamic fluid film bearing for dynamically supporting a high speed rotating rotor in a mount, comprising at least one bearing module including: a flat, flexible bearing sheet having a bearing surface facing a corresponding bearing surface on the rotor; a compliant supporting element lying between said bearing sheet and said mount for resiliently supporting said bearing sheet; said element including two support sheets, each having a pattern of raised resilient projections formed thereon, said projections on one of said support sheets being in series with the projections on the other support sheet, so that the support sheet can be made of heavy gauge material having a high load capacity and low overall stiffness.

Claim 3

The bearing defined in claim 1, further comprising: a spacer block interposed between and fastened to one edge of said bearing sheet and said supporting element for raising the elevation of said bearing sheet; and a flat middle sheet interposed between said two support sheets and fastened at one end to said spacer block; whereby said support sheets will move slightly in operation with respect to said middle sheet, said mount and said bearing sheet, and thereby generate coulomb damping to stabilize said bearing.

Claim 4

The bearing defined in claim 2, wherein said projections on said support sheets are in the form of corrugations having an axis of elongation and separated by flat land portions; and said one edge of said support element is formed by a pair of vertically aligned flat edge land portions of said support sheets, to which said spacer block is fastened.

Claim 5

The bearing defined in claim 3, further comprising a second spacer block interposed between, and fastened to, said supporting element and the stationary mount; said middle sheet lying between and fastened to said edge land portions of said support sheets.

Claim 6

The bearing defined in claim 1, in which the bearing is a thrust bearing, the stationary mount is a thrust plate, the rotating rotor is a thrust runner and a plurality of bearing modules are connected to said thrust plate at angularly spaced positions therearound, wherein for each of said modules: said bearing sheet and said support element are fastened together and to said thrust plate at one edge, said one edge being the leading edge with respect to the rotation of the thrust runner; and a middle sheet is interposed between said two support sheets and fastened thereto at said leading edge.

Claim 7

The bearing defined in claim 5, wherein; the pitch of said projections is the same on each of said two support sheets, and the amplitude of said projections increases from the projection adjacent said leading edge toward the projections adjacent the angularly remote edge of said bearing sheet, which is the trailing edge.

Claim 8

The bearing defined in claim 5, wherein; a spacer block is interposed and fastened to said bearing sheet and said thrust plate at said leading edge for raising the elevation of the leading edge of said bearing sheet.

Claim 9

The bearing defined in claim 1, wherein said bearing is a journal bearing, said mount is a journal sleeve having an axial bore, and said two support sheets include an inside sheet and an outside sheet, said projections on said sheet having a regular period, and said projections on said outside sheet having a regular period, said inside sheet projection period being shorter than said outside sheet projection period.

Claim 10

The bearing defined in claim 8, further comprising: a flat middle sheet interposed between said two support sheets, said projection crests on both of said support sheets being separated by intervening flat land portions, said flat land portions on both support sheets being in contact with said middle sheet.

Claim 11

The bearing defined in claim 9, further comprising: two spacer blocks, one of which is fastened to the wall of said axial bore; one edge of said two support sheets and said middle sheet being fastened to and between said spacer blocks; and said bearing sheet being fastened to the side of the other spacer block remote from the side to which said support and middle sheets are attached.

Claim 12

A compliant hydrodynamic fluid film bearing, comprising: a stationary cartridge having a journal bearing sleeve and an integral thrust plate, said cartridge having means defining cylindrical axial bore extending therein and opening in said thrust plate, said thrust plate having an axially facing thrust surface; a journal bearing assembly disposed in said bore and including a smooth, flexible bearing sheet and, supporting said sheet, a resilient, compliant supporting element having two support sheets, each with an array of spaced resilient elevations radially aligned with the elevations on the other support sheet; a thrust bearing assembly disposed on said thrust plate and including a plurality of pad assemblies, fastened to said thrust plate at angularly spaced positions around said thrust plate; each of said thrust pad assemblies including a smooth, flexible bearing sheet and, supporting said sheet, a resilient compliant supporting element having two support sheets, each with an array of spaced resilient elevations radially aligned with the elevations on the other support sheet; whereby said thrust and journal bearing assemblies can support heavy axial and radial loads with minimal stiffness of said bearing elements, so that skew loads which cause the rotor to deflect angularly from its normal axis of rotation and cause non-uniform deflection of one support element will cause a similar non-uniform deflection in the other support element that will enable the bearing to support the load over a wide bearing area with a pressure that is within the pressure limit of the lubricating fluid film.

Claim 13

A compliant hydrodynamic fluid film bearing, comprising: a stationary cartridge having a journal bearing sleeve and an integral thrust plate, said cartridge having means defining cylindrical axial bore extending therein and opening in said thrust plate, said thrust plate having an axially facing thrust surface; a journal bearing assembly disposed in said bore and including a smooth, flexible bearing sheet and, supporting said sheet, a resilient, compliant supporting element having two support sheets, each with an array of spaced resilient elevations radially aligned with the elevations on the other support sheet; a thrust bearing assembly disposed on said thrust plate and including a plurality of pad assemblies, fastened to said thrust plate at angularly spaced positions around said thrust plate; each of said thrust pad assemblies including a smooth, flexible bearing sheet and, supporting said sheet, a resilient compliant supporting element having two support sheets, each with an array of spaced resilient elevations radially aligned with the elevations on the other support sheet; whereby said thrust and journal bearing assemblies can support heavy axial and radial loads with minimal stiffness of said bearing elements, so that skew loads which cause the rotor to deflect angularly from its normal axis of rotation and cause non-uniform deflection of one support element will cause a similar non-uniform deflection in the other support element that will enable the bearing to support the load over a wide bearing area with a pressure that is within the pressure limit of the lubricating fluid film.

Claim 14

A resilient, compliant support element supporting a bearing sheet in a compliant, hydrodynamic fluid film bearing, comprising: two support sheets, each having a regular array of raised resilient elevations projecting above the plane of said sheet, said array being spaced along said sheet such that said elevations on one of said sheets are aligned with said elevations on the other of said sheets thereby to form a parallel array of spring pairs in series.

Claim 15

A resilient, compliant support element supporting a bearing sheet in a compliant, hydrodynamic fluid film bearing, comprising: two support sheets, each having a regular array of raised resilient elevations projecting above the plane of said sheet, said array being spaced along said sheet such that said elevations on one of said sheets are aligned with said elevations on the other of said sheets thereby to form a parallel array of spring pairs in series.

Claim 16

The support element defined in claim 12, further comprising: a spacer block interposed between and fastened to one edge of said bearing sheet and said supporting element for raising the elevation of said bearing sheet; and a flat middle sheet interposed between said two support sheets and fastened at one end to said spacer block; whereby said support sheets will move slightly in operation with respect to said middle sheet and thereby generate coulomb damping to stabilize said bearing.

Claim 17

The support element defined in claim 13, wherein: said projections on said support sheets are in the form of corrugations having an axis of elongation and separated by flat land portions; said one edge of said support element being formed by a pair of vertically aligned flat edge land portions of said support sheets, to which said spacer block is fastened;

Claim 18

The support element defined in claim 12, wherein: the pitch of said projections is the same on each of said two support sheets, said pitch and the amplitude of said projections increasing from the projection adjacent said leading edge toward the projection adjacent the angularly remote edge of said bearing sheet, which is the trailing edge.