Process for beneficiating oxide ores

Claim 2

In a process for the beneficiation of a metal oxide ore wherein the ore is treated with a metal containing compound under conditions which cause the metal containing compound to react substantially at the surface of the metal oxide particles to the substantial exclusion of the gangue particles so as to alter the surface characteristics of the metal values thereby causing a selective enhancement of the magnetic susceptibility of one ore more metal oxide values of the ore to the exclusion of the gangue in order to permit a separation between the values and gangue, the improvement comprising: treating the ore with heat prior to its treatment with the metal containing compound.

Claim 3

The process of claim 1 wherein the heat pretreatment is conducted at a temperature of at least about 80° C.

Claim 4

The process of claim 2 wherein the heat pretreatment is conducted in the presence of a gas selected from the group consisting of steam, nitrogen, hydrogen, carbon monoxide, carbon dioxide, ammonia, hydrogen sulfide, sulfur dioxide, methane, air, ethane, propane, butane and other hydrocarbons in the gaseous state at the pretreatment temperature.

Claim 5

The process of claim 3 wherein the gas is employed in an amount of at least about 2 cubic meters per hour per metric ton of metal oxide ore being processed.

Claim 6

The process of claim 3 wherein the gas is steam at a temperature of at least about 100° C. and employed in an amount of from about 1% to 50 weight percent water, based on the weight of the metal oxide ore.

Claim 7

The process of claim 2 or claim 3 wherein the treatment of the ore with the metal containing compound is conducted at a temperature within a range of 125° C. less than the general decomposition temperature of the metal containing compound in a specific system for the ore being treated.

Claim 8

The process of claim 6 wherein the metal containing compound is employed in an amount of from about 0.1 to 100 kilograms per metric ton of ore.

Claim 9

In a process for the beneficiation of a metal oxide ore wherein the ore is treated with an iron carbonyl compound under conditions which cause the iron carbonyl compound to react substantially at the surface of the metal oxide particles to the substantial exclusion of the gangue particles so as to alter the surface characteristics of the metal values thereby causing a selective enhancement of the magnetic susceptibility of one or more metal oxide values of the ore to the exclusion of the gangue in order to permit a physical separation between the values and the gangue, the improvement comprising: treating the ore with heat prior to its treatment with the iron carbonyl.

Claim 10

In a process for the beneficiation of a metal oxide ore wherein the ore is treated with an iron carbonyl compound under conditions which cause the iron carbonyl compound to react substantially at the surface of the metal oxide particles to the substantial exclusion of the gangue particles so as to alter the surface characteristics of the metal values thereby causing a selective enhancement of the magnetic susceptibility of one or more metal oxide values of the ore to the exclusion of the gangue in order to permit a physical separation between the values and the gangue, the improvement comprising: treating the ore with heat prior to its treatment with the iron carbonyl.

Claim 11

The process of claim 8 wherein the ore is pretreated to a temperature of at least about 80° C. for a time period of at least about 0.1 hours.

Claim 12

The process of claim 9 wherein the ore is pretreated to a temperature of from about 125° C. to about 450° C. for a time period of from about 0.20 to about 4 hours.

Claim 13

The process of claim 9 wherein the heat pretreatment is conducted in the presence of a gas selected from the group consisting of steam, nitrogen, hydrogen, carbon monoxide, carbon dioxide, ammonia, hydrogen sulfide, sulfur dioxide, methane, air, ethane, propane, butane and other hydrocarbon compounds in the gaseous state at the pretreatment temperature.

Claim 14

The process of claim 9 wherein the metal oxide ore is selected from the group consisting of carnotite, apatite, scheelite, cuprite, cassiterite, bauxite and hematite.

Claim 15

In a process for the beneficiation of a metal oxide ore wherein the ore in a specific system is treated with from about 0.1 to about 100 kilograms of a metal containing compound per metric ton of ore at a temperature within a range of 125° C. less than the general decomposition temperature of the metal containing compound in a specific system for the ore being treated for a period of time from about 0.05 to about 4 hours to cause the metal containing compound to react substantially at the surface of the metal oxide particles to the substantial exclusion of the gangue particles so as to alter the surface characteristics of the metal values thereby causing a selective enchancement of the magnetic susceptibility of one ore more metal oxide values contained in the ore to the exclusion of the gangue in order to permit a physical separation, the improvement comprising: heat treatment of the ore prior to treating it with the metal containing compound.

Claim 16

In a process for the beneficiation of a metal oxide ore wherein the ore in a specific system is treated with from about 0.1 to about 100 kilograms of a metal containing compound per metric ton of ore at a temperature within a range of 125° C. less than the general decomposition temperature of the metal containing compound in a specific system for the ore being treated for a period of time from about 0.05 to about 4 hours to cause the metal containing compound to react substantially at the surface of the metal oxide particles to the substantial exclusion of the gangue particles so as to alter the surface characteristics of the metal values thereby causing a selective enchancement of the magnetic susceptibility of one ore more metal oxide values contained in the ore to the exclusion of the gangue in order to permit a physical separation, the improvement comprising: heat treatment of the ore prior to treating it with the metal containing compound.

Claim 17

The process of claim 1 or claim 13 wherein the metal containing compound is an iron containing compound.

Claim 18

The process of claim 14 wherein the iron containing compound is selected from the group consisting of ferrous chloride, ferric chloride, ferrocene, ferrocene derivatives, ferric acetylacetonate, and ferric acetylacetonate derivatives.

Claim 19

The process of claim 1 or claim 13 wherein the metal containing compound is a carbonyl.

Claim 20

The process of claim 16 wherein the carbonyl is selected from the group consisting of iron, cobalt, and nickel.

Claim 21

The process of claim 17 wherein the carbonyl comprises an iron carbonyl.

Claim 22

The process of claim 13 or claim 15 wherein the ore is pretreated to a temperature of at least about 80° C. for a time period of at least about 0.1 hours.

Claim 23

The process of claim 19 wherein the ore is pretreated to a temperature of from about 125° C. to about 450° C. for a time period of from about 0.20 to about 4 hours.

Claim 24

The process of claim 19 wherein the heat pretreatment is conducted in the presence of a gas selected from the group consisting of steam, nitrogen, hydrogen, carbon monoxide, carbon dioxide, ammonia, hydrogen sulfide, sulfur dioxide, methane, air, ethane, propane, butane and other hydrocarbon compounds in the gaseous state at the pretreatment temperature.

Claim 25

The process of claim 21 wherein the gas is employed in an amount of at least about 12 cubic meters per hour per metric ton of ore being processed.

Claim 26

The process of claim 20 wherein the metal containing compound is an iron carbonyl and the treatment of the ore with the iron carbonyl is carried out at a temperature within a range 15° C. less than the general decomposition temperature of the iron carbonyl in the specific system for the ore being treated.

Claim 27

The process of claim 23 wherein the heat pretreatment is conducted in the presence of a gas selected from the group consisting of steam, nitrogen and carbon monoxide.

Claim 28

The process of claim 24 wherein the ore is carnotite.

Claim 29

The process of claim 24 wherein the ore is apatite.

Claim 30

The process of claim 24 wherein the ore is scheelite.

Claim 31

The process of claim 24 wherein the ore is cuprite.

Claim 32

The process of claim 24 wherein the ore is cassiterite.

Claim 33

The process of claim 23 wherein the heat pretreatment is conducted in the presence of a gas selected from the group consisting of hydrogen, hydrogen sulfide, sulfur dioxide and ammonia.

Claim 34

The process of claim 30 wherein the ore is carnotite.

Claim 35

The process of claim 30 wherein the ore is cuprite.

Claim 36

In a process for the beneficiation of a metal oxide ore selected from the group consisting of carnotite, apatite, scheelite, cuprite, cassiterite, bauxite, and hematite wherein the ore in a specific system is treated with from about 2 to about 20 kilograms of an iron containing compound per metric ton of ore at a temperature within a range of 125° C. less than the general decomposition temperature of the iron containing compound in a specific system for the ore being treated to cause the iron containing compound to react substantially at the surface of the metal oxide particles to the substantial exclusion of the gangue particles so as to alter the surface characteristics of the metal values thereby causing a selective enhancement of the magnetic susceptibility of one ore more metal oxide values contained in the ore to the exclusion of the gangue in orddr to permit their magnetic separation, the improvement comprising: heating the ore to a temperature of from about 125° C. to about 500° C. for a time period of from about 0.25 to about 1 hour prior to its treatment with the iron containing compound.

Claim 37

In a process for the beneficiation of a metal oxide ore selected from the group consisting of carnotite, apatite, scheelite, cuprite, cassiterite, bauxite, and hematite wherein the ore in a specific system is treated with from about 2 to about 20 kilograms of an iron containing compound per metric ton of ore at a temperature within a range of 125° C. less than the general decomposition temperature of the iron containing compound in a specific system for the ore being treated to cause the iron containing compound to react substantially at the surface of the metal oxide particles to the substantial exclusion of the gangue particles so as to alter the surface characteristics of the metal values thereby causing a selective enhancement of the magnetic susceptibility of one ore more metal oxide values contained in the ore to the exclusion of the gangue in orddr to permit their magnetic separation, the improvement comprising: heating the ore to a temperature of from about 125° C. to about 500° C. for a time period of from about 0.25 to about 1 hour prior to its treatment with the iron containing compound.

Claim 38

The process of claim 33 wherein the ore is selected from the group consisting of apatite and bauxite.

Claim 39

The process of claim 34 wherein the iron containing compound is ferrocene and the heat pretreatment is conducted in the presence of a gas selected from the group consisting of steam and nitrogen.

Claim 40

The process of claim 33 wherein the ore is selected from the group consisting of carnotite, apatite and bauxite, the iron containing compound is ferrocene and the heat pretreatment is conducted in the presence of a gas selected from the group consisting of hydrogen and carbon monoxide.

Claim 41

The process of claim 33 wherein the ore is selected from the group consisting of shceelite, hematite and bauxite and the iron containing compound is ferric acetylacetonate.

Claim 42

The process of claim 33 wherein the ore is selected from the group consisting of carnotite, scheelite, hematite and bauxite, the iron containing compound is ferric acetylacetonate and the heat pretreatment is conducted in the presence of steam.

Claim 43

The process of claim 33 wherein the ore is selected from the group consisting of carnotite, apatite and hematite, the iron containing compound is ferric acetylacetonate and the heat pretreatment is conducted in the presence of hydrogen.

Claim 44

The process of claim 33 wherein the ore is selected from the group consisting of carnotite, scheelite and apatite, the iron containing compound is ferric acetylacetonate and the heat pretreatment is conducted in the presence of carbon monoxide.

Claim 45

In a process for the beneficiation of a metal oxide ore wherein the ore for the specific system is treated with from about 0.1 to about 100 kilograms of an iron containing compound selected from the group consisting of ferrous chloride, ferric chloride, ferrocene, ferrocene derivatives, ferric acetylacetonate and ferric acetylacetonate derivatives per metric ton of ore at a temperature within a range of 125° C. less than the general decomposition temperature of the metal containing compound in a specific system for the ore being treated for a period of time from about 0.05 to about 4 hours to cause the iron containing compound to react substantially at the surface of the metal oxide particles to the substantial exclusion of the gangue particles so as to alter the surface characteristics of the metal values thereby causing a selective enhancement of the magnetic susceptibility of one or more metal oxide values contained in the ore to the exclusion of the gangue in order to permit a physical separation between the values and gangue, the improvement comprising: heat treatment of the ore prior to treating it with the iron containing compound.

Claim 46

In a process for the beneficiation of a metal oxide ore wherein the ore for the specific system is treated with from about 0.1 to about 100 kilograms of an iron containing compound selected from the group consisting of ferrous chloride, ferric chloride, ferrocene, ferrocene derivatives, ferric acetylacetonate and ferric acetylacetonate derivatives per metric ton of ore at a temperature within a range of 125° C. less than the general decomposition temperature of the metal containing compound in a specific system for the ore being treated for a period of time from about 0.05 to about 4 hours to cause the iron containing compound to react substantially at the surface of the metal oxide particles to the substantial exclusion of the gangue particles so as to alter the surface characteristics of the metal values thereby causing a selective enhancement of the magnetic susceptibility of one or more metal oxide values contained in the ore to the exclusion of the gangue in order to permit a physical separation between the values and gangue, the improvement comprising: heat treatment of the ore prior to treating it with the iron containing compound.