Selective removal of H2 S from an H2 S and CO2 containing gas stream

Claim 1

A method for maintaining operative a Claus-type sulfur recovery system which recovers sulfur removed as H 2 S from an H 2 S and CO 2 containing industrial gas stream having a variable flow rate, the percentage flow rate of the industrial gas stream decreasing below the rate at which the Claus-type sulfur recovery system becomes inoperative, this percentage flow rate being the critical percentage flow rate of the industrial gas stream, comprising: (a) passing an H 2 S and CO 2 containing industrial gas stream through an absorption apparatus having a total absorption capacity dimensioned to treat the maximum gas flow, which absorption apparatus includes at least two interconnected absorption sections, (b) contacting the industrial gas stream with a basic absorbent solution that absorbs H 2 S and CO 2 at different rates in the total absorption capacity of the absorption apparatus when the industrial gas flow rate is near the maximum to afford a desulfurized gas stream and to produce a loaded absorbent solution, (c) regenerating the loaded absorbent solution in a desorption apparatus to desorb the H 2 S and CO 2 to yield a foul gas stream, (d) reacting the foul gas stream in a Claus-type sulfur recovery system to form elemental sulfur, (e) eliminating the contact of the industrial gas stream with the basic absorbent solution in at least one absorption section when the flow rate of the industrial gas stream decreases to within 10 percentage points of the critical percentage flow rate, (f) allowing the contact of the industrial gas stream with the basic absorbent solution in the remaining absorption sections the absorption capacity of which as a percentage of the total absorption capacity of the absorption apparatus is within 10 percentage points of the critical percentage flow rate of the industrial gas stream to afford a desulfurized gas stream and to produce a loaded absorbent solution, and (g) repeating steps (c) and (d).

Claim 2

A method for maintaining operative a Claus-type sulfur recovery system which recovers sulfur removed as H 2 S from an H 2 S and CO 2 containing industrial gas stream having a variable flow rate, the percentage flow rate of the industrial gas stream decreasing below the rate at which the Claus-type sulfur recovery system becomes inoperative, this percentage flow rate being the critical percentage flow rate of the industrial gas stream, comprising: (a) passing an H 2 S and CO 2 containing industrial gas stream through an absorption apparatus having a total absorption capacity dimensioned to treat the maximum gas flow, which absorption apparatus includes at least two interconnected absorption sections, (b) contacting the industrial gas stream with a basic absorbent solution that absorbs H 2 S and CO 2 at different rates in the total absorption capacity of the absorption apparatus when the industrial gas flow rate is near the maximum to afford a desulfurized gas stream and to produce a loaded absorbent solution, (c) regenerating the loaded absorbent solution in a desorption apparatus to desorb the H 2 S and CO 2 to yield a foul gas stream, (d) reacting the foul gas stream in a Claus-type sulfur recovery system to form elemental sulfur, (e) eliminating the contact of the industrial gas stream with the basic absorbent solution in at least one absorption section when the flow rate of the industrial gas stream decreases to within 10 percentage points of the critical percentage flow rate, (f) allowing the contact of the industrial gas stream with the basic absorbent solution in the remaining absorption sections the absorption capacity of which as a percentage of the total absorption capacity of the absorption apparatus is within 10 percentage points of the critical percentage flow rate of the industrial gas stream to afford a desulfurized gas stream and to produce a loaded absorbent solution, and (g) repeating steps (c) and (d).

Claim 5

The method of claims 2 or 3 in which the remaining absorption sections in which gas-solution contact is occurring have an absorption capacity which, as a percentage of the total absorption capacity, is within a 5 percentage point range of the critical percentage flow rate of the industrial gas stream.

Claim 11

A method for maintaining operative a Claus-type sulfur recovery system which recovers sulfur removed as H 2 S from a coke oven gas stream that is 1.0-1.5% H 2 S and 1.0-1.7% CO 2 and has a variable flow rate comprising: (a) passing the variably flowing coke oven gas stream through an absorption apparatus having a total absorption capacity dimensioned to treat the maximum gas flow, which absorption apparatus includes at least two interconnected absorption sections, (b) contacting the coke oven gas stream with a basic absorbent solution that absorbs H 2 S and CO 2 at different rates in the total absorption capacity of the absorption apparatus when the coke oven gas flow rate is near the maximum to afford a desulfurized gas stream and to produce a loaded absorbent solution, (c) regenerating the loaded absorbent solution in a desorption apparatus to desorb the H 2 S and CO 2 to yield a foul gas stream, (d) reacting the foul gas stream in a Claus-type sulfur recovery system to form elemental sulfur, (e) eliminating the contact of the coke oven gas stream with the basic absorbent solution in at least one absorption section and allowing contact in the remaining absorption sections the absorption capacity of which is 50-65% of the total absorption capacity of the absorption apparatus when the flow rate of the coke oven gas stream as a percentage of its maximum flow rate decreases to a value numerically not greater than the absorption capacity of the remaining absorption sections as a percentage of the total absorption capacity of the absorption apparatus, and (f) repeating steps (c) through (d).

Claim 12

A method for maintaining operative a Claus-type sulfur recovery system which recovers sulfur removed as H 2 S from a coke oven gas stream that is 1.0-1.5% H 2 S and 1.0-1.7% CO 2 and has a variable flow rate comprising: (a) passing the variably flowing coke oven gas stream through an absorption apparatus having a total absorption capacity dimensioned to treat the maximum gas flow, which absorption apparatus includes at least two interconnected absorption sections, (b) contacting the coke oven gas stream with a basic absorbent solution that absorbs H 2 S and CO 2 at different rates in the total absorption capacity of the absorption apparatus when the coke oven gas flow rate is near the maximum to afford a desulfurized gas stream and to produce a loaded absorbent solution, (c) regenerating the loaded absorbent solution in a desorption apparatus to desorb the H 2 S and CO 2 to yield a foul gas stream, (d) reacting the foul gas stream in a Claus-type sulfur recovery system to form elemental sulfur, (e) eliminating the contact of the coke oven gas stream with the basic absorbent solution in at least one absorption section and allowing contact in the remaining absorption sections the absorption capacity of which is 50-65% of the total absorption capacity of the absorption apparatus when the flow rate of the coke oven gas stream as a percentage of its maximum flow rate decreases to a value numerically not greater than the absorption capacity of the remaining absorption sections as a percentage of the total absorption capacity of the absorption apparatus, and (f) repeating steps (c) through (d).