Patent US4198223A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4198223A Expired / Lapsed US ⏱️ 0.0 years remaining

Continuous fiber fabrication process

Assignee: U S Holding Co Inc
•
Filing: 1977-05-17
•
Granted: 1980-04-15
•
Expires: 1997-05-17
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A method of forming optical fibers in a continuous manufacturing process employs a heated mandrel with a predetermined taper at one end. Glass forming materials are applied to the mandrel by chemical vapor deposition along the taper to provide a corresponding glass concentration gradient along the taper. The molten glass materials are drawn in a continuous process without an intermediate preform stage.

Inventors

  • 👤 James E. Goell
  • 👤 Mokhtar S. Maklad

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 14:34
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/02; G02B6/036; G02B6/03616; G02B6/03661; C; C03; C03B; C03B37/00; C03B37/01; C03B37/02; C03B37/025; C03B37/027; C03C; C03C25/00; C03C25/10; C03C25/104; C03C25/106; G02B6/03622; C03B2205/00; C03B2205/30; G02B6/02395

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 159 words
A method for forming a multi-component glass optical fiber, comprising the steps of: providing a high temperature refractory mandrel having an outer surface tapered to a tip at one end; positioning said mandrel substantially vertically with the tapered end disposed downwardly; continuously rotating said mandrel while maintaining it stationary in the vertical direction; continuously and simultaneously subjecting said outer surface of the mandrel to a plurality of glass forming components in chemical vapor form utilizing a plurality of deposition nozzles; continuously forming multi-component glass on said mandrel; continuously melting the glass on said mandrel by heating the mandrel to the melting temperature of the glass; flowing the melted glass downwardly over the mandrel towards the tip of the tapered end; and continuously drawing said melted glass in a downwardly and substantially vertical direction from the tip of the tapered end of said mandrel while continuously forming and melting glass on said mandrel, whereby a continuous optical fiber is formed.
Claim 2
Independent Claim 159 words
A method for forming a multi-component glass optical fiber, comprising the steps of: providing a high temperature refractory mandrel having an outer surface tapered to a tip at one end; positioning said mandrel substantially vertically with the tapered end disposed downwardly; continuously rotating said mandrel while maintaining it stationary in the vertical direction; continuously and simultaneously subjecting said outer surface of the mandrel to a plurality of glass forming components in chemical vapor form utilizing a plurality of deposition nozzles; continuously forming multi-component glass on said mandrel; continuously melting the glass on said mandrel by heating the mandrel to the melting temperature of the glass; flowing the melted glass downwardly over the mandrel towards the tip of the tapered end; and continuously drawing said melted glass in a downwardly and substantially vertical direction from the tip of the tapered end of said mandrel while continuously forming and melting glass on said mandrel, whereby a continuous optical fiber is formed.
Claim 3
Dependent Claim 21 words
The method of claim 1 wherein said step of heating the mandrel comprises subjecting the mandrel to a radio frequency field
Claim 4
Dependent Claim 12 words
The method of claim 1 wherein the deposition nozzles comprise plasma torches.
Claim 5
Dependent Claim 24 words
The method of claim 1 wherein the glass forming components have different indices of refraction, each component being deposited by a separate deposition nozzle.
Claim 6
Dependent Claim 58 words
The method of claim 4 wherein the step of subjecting said mandrel to a plurality of glass forming components comprises the step of discharging the components from the deposition nozzles at different vertical positions on the mandrel in order of decreasing refractive index with the lowest refractive index component closest to the tip of the tapered mandrel end.
Claim 7
Dependent Claim 26 words
The method of claim 5 wherein the glass forming component having the highest index of refraction is discharged furthest from said tip of the tapered end.
Claim 8
Dependent Claim 35 words
The method of claim 6 wherein the glass forming components comprise germanium silicate and wherein the component discharged closest to the tip of the tapered end of the mandrel has the lowest concentration of germania.
Claim 9
Dependent Claim 25 words
The method of claim 7 wherein the glass forming component discharged furthest from the tip of the tapered end has the highest concentration of germania.
Claim 10
Dependent Claim 33 words
The method of claim 1 additionally comprising the step of heating the melted glass at the tip of the tapered end of the mandrel to the optimum drawing temperature for the multi-component glass.
Claim 11
Dependent Claim 21 words
The method of claim 9 wherein the glass at the tip of the tapered end is heated by a gas laser.
Claim 12
Dependent Claim 37 words
The method of claim 1 wherein the mandrel material is selected to include carbon and the step of heating the mandrel includes subjecting it to a radio frequency field whereby the mandrel becomes a source of heat.
Claim 13
Dependent Claim 37 words
The method of claim 1 wherein the mandrel material is selected to include platinum and the step of heating the mandrel includes subjecting it to a radio frequency field whereby the mandrel becomes a source of heat.
Claim 14
Dependent Claim 35 words
The method of claim 6 wherein the glass forming component discharged furthest from the tip of the mandrel tapered end comprises germania silicate and the glass forming component discharged closest to said tip comprises borosilicate.
Claim 15
Dependent Claim 40 words
The method of claim 1, wherein the mandrel material is selected to include graphite with a platinum coating and the step of heating the mandrel includes subjecting it to a radio frequency field, whereby the mandrel becomes a heat source.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-04-15 1983-10-15 1984-04-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-04-15 1987-10-15 1988-04-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-04-15 1991-10-15 1992-04-15 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag