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US4191638A Expired / Lapsed US ⏱️ 0.0 years remaining

Reforming catalysts

Assignee: Mobil Oil AS
•
Filing: 1978-10-23
•
Granted: 1980-03-04
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Expires: 1998-10-23
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Abstract

Abstract Crystalline aluminosilicate zeolites are mixed with conventional reforming catalysts to produce new catalytic compositions with high catalytic activity and selectivity and excellent aging characteristics. These new catalytic compositions may be utilized alone or in conjunction with conventional reforming catalysts. The acidic activity of the total catalyst system is controlled within defined limits. When so controlled the utility of these catalyst systems in reforming hydrocarbon mixtures is to reduce the C1 and C2 concentrations in reformer gas product, while increasing the C3 and C4 concentrations and maintaining high liquid yield at high octane numbers.

Inventors

  • 👤 Charles J. Plank
  • 👤 Edward J. Rosinski
  • 👤 Edwin N. Givens

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 00:30
CPC Classifications
B; B01; B01J; B01J37/00; B01J37/04; C; C10; C10G; C10G35/00; C10G35/04; C10G35/06; C10G35/095

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 188 words
In a process for reforming a hydrocarbon charge stock under reforming conditions by contacting said charge with a reforming catalyst, the improvement whereby the reforming catalyst is a reforming catalyst system in which the total catalyst combination comprises from about 1% to about 100% of a composite comprising (a) an effective amount, up to about 25% by wt. of a crystalline aluminosilicate zeolite, (b) not less than about 75%, by wt. of a carrier material, (c) from about 0.01% to about 2%, by wt., of a platinum group metal either alone or in combination with other metals, and (d) from about 0.01 to about 3%, by wt., of a halide and from 0% to about 99% of a conventional reforming catalyst composition comprising (a) a carrier material, (b) from about 0.01% to about 2%, by wt., of a platinum group metal either alone or in combination with other metals, (c) from about 0.01% to about 3%, by wt., of a halide said total catalyst system having a K factor from about 1.5 to about 15, this factor being as defined in the specification in equations 2 and 3.
Claim 2
Dependent Claim 188 words
In a process for reforming a hydrocarbon charge stock under reforming conditions by contacting said charge with a reforming catalyst, the improvement whereby the reforming catalyst is a reforming catalyst system in which the total catalyst combination comprises from about 1% to about 100% of a composite comprising (a) an effective amount, up to about 25% by wt. of a crystalline aluminosilicate zeolite, (b) not less than about 75%, by wt. of a carrier material, (c) from about 0.01% to about 2%, by wt., of a platinum group metal either alone or in combination with other metals, and (d) from about 0.01 to about 3%, by wt., of a halide and from 0% to about 99% of a conventional reforming catalyst composition comprising (a) a carrier material, (b) from about 0.01% to about 2%, by wt., of a platinum group metal either alone or in combination with other metals, (c) from about 0.01% to about 3%, by wt., of a halide said total catalyst system having a K factor from about 1.5 to about 15, this factor being as defined in the specification in equations 2 and 3.
Claim 3
Dependent Claim 11 words
The process of claim 1 in which the metal is platinum.
Claim 4
Dependent Claim 14 words
The process of claim 2 in which platinum is associated directly with the zeolite.
Claim 5
Dependent Claim 20 words
The process of claim 1 in which the metal associated with the composite is a combination of platinum and rhenium.
Claim 6
Dependent Claim 16 words
The process of claim 4 in which platinum and rhenium are associated directly with the zeolite.
Claim 7
Dependent Claim 14 words
The process according to claim 1 wherein the reforming catalyst comprises platinum on alumina.
Claim 8
Dependent Claim 15 words
The process of claim 1 wherein the reforming catalyst comprises platinum and rhenium on alumina.
Claim 9
Dependent Claim 23 words
A process according to claim 1 wherein the zeolite is ZSM-5 and has the X-ray diffraction pattern as set forth in Table I.
Claim 10
Dependent Claim 15 words
A process according to claim 1 wherein the zeolite has been exchanged with ammonium cations.
Claim 11
Dependent Claim 18 words
The process of claim 1 wherein said zeolite is present to the extent of up to about 15%.
Claim 12
Dependent Claim 16 words
The process of claim 1 wherein the K factor is from about 1.5 to about 10.
Claim 13
Dependent Claim 16 words
The process of claim 1 wherein the K factor is from about 2 to about 5.
Claim 14
Dependent Claim 16 words
The process of claim 1 wherein the zeolite is mordenite synthesized to contain quaternary ammonium ions.
Claim 15
Dependent Claim 12 words
The process of claim 13 wherein the quaternary ammonium ion is tetraethylammonium.
Claim 16
Dependent Claim 11 words
The process of claim 1 wherein the zeolite is calcium Y.
Claim 17
Dependent Claim 10 words
The process of claim 1 wherein the zeolite is ZSM-35.
Claim 18
Dependent Claim 15 words
The process of claim 1 wherein the activity is controlled by steaming of the zeolite.
Claim 19
Dependent Claim 18 words
The process of claim 1 wherein the zeolite has a particle size of not more than 10 microns.
Claim 20
Dependent Claim 11 words
The process of claim 1 in which the carrier is alumina.

References Cited (Backward Citations)

US3544451A Cited
US3684692A Cited
US3617520A Cited
US3700585A Cited
US3702886A Cited
US3709979A Cited
US4016245A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-03-04 1983-09-03 1984-03-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-03-04 1987-09-03 1988-03-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-03-04 1991-09-03 1992-03-04 $7700.00 Window Closed / Lapsed

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