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US4190614A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for the production of low density copolymers of ethylene

Assignee: Mitsui Toatsu Chemicals Inc
•
Filing: 1977-04-04
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Granted: 1980-02-26
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Expires: 1997-04-04
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Abstract

Abstract In producing a low density polyethylene by a slurry copolymerization of ethylene and an alpha -olefin with use of a catalyst consisting of a magnesium compound-supported titanium and/or vanadium compound and an organoaluminum compound, a certain amount of ethylene is subject to a pre-polymerization in the presence of said catalyst prior to the copolymerization. Successively, the slurry copolymerization of ethylene and an alpha -olefin is effected in a low-boiling diluent to obtain a low density polyethylene of 0.925-0.950 in density, covering various grades in a wide range.

Inventors

  • 👤 Akira Ito
  • 👤 Kenji Iwata

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 16:50
CPC Classifications
C; C08; C08F; C08F297/00; C08F297/06; C08F297/08; C08F10/00; C08F10/02; C08F210/00; C08F210/02; C08F210/16; Y; Y10; Y10S; Y10S526/00; Y10S526/904

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 168 words
A method for the production of a low density copolymers of ethylene and α-olefins having a density of 0.925 to 0.950 g/ml and a bulk density of more than 0.35 g/ml by copolymerizing ethylene and an α-olefin, which comprises: (1) using a catalyst consisting of (A) titanium and/or vanadium compounds selected from the transition metal component of a Ziegler catalyst supported with a magnesium compound and (B) an organoaluminum compound, (2) subjecting ethylene to a pre-polymerization in a liquid diluent in the presence of said catalyst prior to in the copolymerization, the amount of ethylene to be prepolymerized being more than 50 g per 1.0 g of said catalyst component (A) and not more than 20% by weight of the entire amount of the ethylene and α-olefin monomers to be polymerized, and (3) successively, conducting the copolymerization of ethylene and an α-olefin at temperatures of not higher than 100° C. in the presence of a low-boiling hydrocarbon diluent having a boiling point of not higher than 40° C.
Claim 2
Independent Claim 168 words
A method for the production of a low density copolymers of ethylene and α-olefins having a density of 0.925 to 0.950 g/ml and a bulk density of more than 0.35 g/ml by copolymerizing ethylene and an α-olefin, which comprises: (1) using a catalyst consisting of (A) titanium and/or vanadium compounds selected from the transition metal component of a Ziegler catalyst supported with a magnesium compound and (B) an organoaluminum compound, (2) subjecting ethylene to a pre-polymerization in a liquid diluent in the presence of said catalyst prior to in the copolymerization, the amount of ethylene to be prepolymerized being more than 50 g per 1.0 g of said catalyst component (A) and not more than 20% by weight of the entire amount of the ethylene and α-olefin monomers to be polymerized, and (3) successively, conducting the copolymerization of ethylene and an α-olefin at temperatures of not higher than 100° C. in the presence of a low-boiling hydrocarbon diluent having a boiling point of not higher than 40° C.
Claim 3
Dependent Claim 27 words
The method according to claim 1 wherein the catalyst component (A) is one prepared by co-pulverizing the titanium and/or vanadium compounds, the magnesium compound and an additive.
Claim 4
Dependent Claim 30 words
The method according to claim 1 wherein the amount of ethylene to be pre-polymerized is in the range of 50 to 3000 g per 1 g of the component (A).
Claim 5
Dependent Claim 22 words
The method according to claim 1 wherein the copolymerization diluent is propane, n-butane, iso-butane, n-pentane, iso-pentane, cyclopropane or cyclobutane, or mixtures thereof.
Claim 6
Dependent Claim 26 words
The method according to claim 1 wherein the amount of α-olefin to be copolymerized is between about 0.5 and 12 weight % of the resulting copolymer.
Claim 7
Dependent Claim 20 words
The method according to claim 2, wherein said additive is selected from a siloxane polymer or an aluminum halide-ether complex.
Claim 8
Dependent Claim 26 words
The method according to claim 1, wherein said copolymer has a melt index of less than 0.1 measured in accordance with ASTM D-1238-65T (Test Condition E).
Claim 9
Dependent Claim 11 words
The method according to claim 1, wherein said diluent is propane.
Claim 10
Dependent Claim 11 words
The method according to claim 1, wherein said diluent is iso-butane.
Claim 11
Dependent Claim 11 words
The method according to claim 1, wherein said diluent is n-butane.
Claim 12
Dependent Claim 11 words
The method according to claim 1, wherein said α-olefin is butene-1.

References Cited (Backward Citations)

US3067183A Cited
GB960232A Cited
GB1300734A Cited
FR2022414A1 Cited
US3893989A Cited
GB1384603A Cited
US3888835A Cited
US3780136A Cited
US3993588A Cited
US3987233A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-02-25 1983-08-27 1984-02-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-02-25 1987-08-27 1988-02-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-02-25 1991-08-27 1992-02-26 $7700.00 Window Closed / Lapsed

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