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US4190131A Expired / Lapsed US ⏱️ 0.0 years remaining

Noise abatement techniques and systems

Assignee: DELTA ROD HOLDINGS Ltd
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Filing: 1978-02-14
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Granted: 1980-02-26
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Expires: 1998-02-14
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Abstract

Abstract The noise emanating from a noise-generating source, such as a machine tool or a stock tube, is reduced by covering the surface from or through which the noise emanates with a cladding comprising a first layer, an intermediate layer, and an outer layer. The first layer, 1 to 5 mm thick, of a resilient vibration-isolating material, being plastic foam, rubber foam, rubber, or fibrous material, has the function of decoupling the intermediate layer from the surface. The intermediate layer, 0.25 to 2.5 mm thick, of lead or metal-loaded plastic material in contact with and supported by the first layer, has the function of a sound-insulating barrier. The outer layer, resistant to impact, wear, and abrasion, has the function of surface protection. The total thickness of the three layers need be no more than 6 mm.

Inventors

  • 👤 William D. Robinson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 07:01
CPC Classifications
G; G10; G10K; G10K11/00; G10K11/16; G10K11/162; G10K11/168; Y; Y10; Y10T; Y10T428/00; Y10T428/13; Y10T428/1352; Y10T428/1376; Y10T428/1386; Y10T428/24; Y10T428/24479; Y10T428/24496; Y10T428/24504; Y10T428/24612; Y10T428/24942; Y10T428/24983

Claims Analysis

Total Claims: 44
Claim 1
Independent Claim 158 words
A method of reducing the noise emanating from a noise generating source, such as a machine tool, comprising the steps of: (a) covering a surface from or through which the noise emanates with a first flexible layer of a resilient vibration-isolating material selected from a group consisting of plastic foam, rubber foam, rubber, and fibrous material, said first layer being in contact with and supported by said surface from or through which the noise emanates; (b) covering the first layer with an intermediate flexible layer of a heavy, limp, sound-insulating barrier material, said first layer being in contact with and supporting the intermediate layer and decoupling the intermediate layer from said surface from or through which the noise emanates; and (c) covering the intermediate layer with an outer flexible surface-protective layer resistant to impact, wear, and abrasion; whereby a cladding, consisting of a flexible layered structure, is formed for reducing the noise emanating from the noise generating source.
Claim 2
Independent Claim 158 words
A method of reducing the noise emanating from a noise generating source, such as a machine tool, comprising the steps of: (a) covering a surface from or through which the noise emanates with a first flexible layer of a resilient vibration-isolating material selected from a group consisting of plastic foam, rubber foam, rubber, and fibrous material, said first layer being in contact with and supported by said surface from or through which the noise emanates; (b) covering the first layer with an intermediate flexible layer of a heavy, limp, sound-insulating barrier material, said first layer being in contact with and supporting the intermediate layer and decoupling the intermediate layer from said surface from or through which the noise emanates; and (c) covering the intermediate layer with an outer flexible surface-protective layer resistant to impact, wear, and abrasion; whereby a cladding, consisting of a flexible layered structure, is formed for reducing the noise emanating from the noise generating source.
Claim 3
Dependent Claim 56 words
A method as claimed in claim 1, including the further step of: interposing between and in contact with the intermediate and outer layers an additional layer of a resilient vibration-isolating material selected from a group consisting of plastic foam, rubber foam, rubber, and fibrous material, said additional layer decoupling the outer layer from the intermediate layer.
Claim 4
Dependent Claim 18 words
A method as claimed in claim 2, wherein the additional layer is about 1 to 5 mm thick.
Claim 5
Dependent Claim 41 words
A method as claimed in claim 1, in which the resilient vibration-isolating material has a hardness in one of the ranges of 0 to 100 degrees on the Shore 00 scale and 0 to 50 degrees on the Shore A scale.
Claim 6
Dependent Claim 37 words
A method as claimed in claim 4, in which the hardness is in one of the ranges of 5 to 95 degrees on the Shore 00 scale and 10 to 30 degrees on the Shore A scale.
Claim 7
Dependent Claim 25 words
A method as claimed in claim 5, in which the hardness is in the range of 25 to 70 degrees on the Shore 00 scale.
Claim 8
Dependent Claim 31 words
A method as claimed in claim 1, in which the face of the first layer adjacent to the surface has a series of castellations or projections in contact with said surface.
Claim 9
Dependent Claim 25 words
A method as claimed in claim 1, in which the sound-insulating barrier material is selected from a group consisting of lead and metal-loaded plastic material.
Claim 10
Dependent Claim 39 words
A method as claimed in claim 1, in which the outer surface protective layer is about 0.1 to 3 mm thick and is made of a material selected from a group consisting of hard rubber, plastic, and bitumastic material.
Claim 11
Dependent Claim 32 words
A method as claimed in claim 9, in which said material of the outer surface-protective layer has a hardness in the range of 50 to 100 degrees on the Shore A scale.
Claim 12
Dependent Claim 25 words
A method as claimed in claim 10, in which the hardness is in the range of 90 to 100 degrees on the Shore A scale.
Claim 13
Dependent Claim 21 words
A method as claimed in claim 1, in which the total thickness of the three layers is at most 6 mm.
Claim 14
Dependent Claim 29 words
A method as claimed in claim 1, wherein the first layer is about 1 to 5 mm thick and the intermediate layer is about 0.25 to 2.5 mm thick.
Claim 15
Dependent Claim 153 words
A cladding for reducing the noise emanating from a noise-generating source having a surface from or through which the noise emanates, said cladding consisting of a flexible layered structure adapted to cover the surface, said layered structure comprising: (a) a first flexible layer of a resilient vibration-isolating material selected from a group consisting of plastic foam, rubber foam, rubber, and fibrous material, said first layer being adapted to be positioned in contact with and supported by said surface from or through which the noise emanates; (b) an intermediate flexible layer of a heavy, limp, sound-insulating barrier material, said first layer being in contact with and bonded to the intermediate layer and serving to decouple the intermediate layer from said surface from or through which the noise emanates; and (c) an outer flexible surface-protective layer resistant to impact, wear, and abrasion, bonded to a face of the intermediate layer remote from the first layer.
Claim 16
Dependent Claim 153 words
A cladding for reducing the noise emanating from a noise-generating source having a surface from or through which the noise emanates, said cladding consisting of a flexible layered structure adapted to cover the surface, said layered structure comprising: (a) a first flexible layer of a resilient vibration-isolating material selected from a group consisting of plastic foam, rubber foam, rubber, and fibrous material, said first layer being adapted to be positioned in contact with and supported by said surface from or through which the noise emanates; (b) an intermediate flexible layer of a heavy, limp, sound-insulating barrier material, said first layer being in contact with and bonded to the intermediate layer and serving to decouple the intermediate layer from said surface from or through which the noise emanates; and (c) an outer flexible surface-protective layer resistant to impact, wear, and abrasion, bonded to a face of the intermediate layer remote from the first layer.
Claim 17
Dependent Claim 41 words
A cladding as claimed in claim 14, in which the resilient vibration-isolating material has a hardness in one of the ranges of 0 to 100 degrees on the Shore 00 scale and 0 to 50 degrees on the Shore A scale.
Claim 18
Dependent Claim 37 words
A cladding as claimed in claim 15, in which the hardness is in one of the ranges of 5 to 95 degrees on the Shore 00 scale or 10 to 30 degrees on the Shore A scale.
Claim 19
Dependent Claim 24 words
A cladding as claimed in claim 16, in which the hardness is in the range 25 to 70 degrees on the Shore 00 scale.
Claim 20
Dependent Claim 27 words
A cladding as claimed in claim 14, in which the face of the first layer remote from the intermediate layer has a series of castellations or projections.
Claim 21
Dependent Claim 25 words
A cladding as claimed in claim 14, in which the sound-insulating barrier material is selected from a group consisting of lead and metal-loaded plastic material.
Claim 22
Dependent Claim 39 words
A clamping as claimed in claim 14, in which the outer surface protective layer is about 0.1 to 3 mm thick and is made of a material selected from a group consisting of hard rubber, plastic, and bitumastic material.
Claim 23
Dependent Claim 32 words
A cladding as claimed in claim 20, in which said material of the outer surface-protective layer has a hardness in the range of 50 to 100 degrees on the shore A scale.
Claim 24
Dependent Claim 25 words
A cladding as claimed in claim 21, in which the hardness is in the range of 90 to 100 degrees on the Shore A scale.
Claim 25
Dependent Claim 21 words
A cladding as claimed in claim 14, in which the total thickness of the three layers is at most 6 mm.
Claim 26
Dependent Claim 29 words
A cladding as claimed in claim 14, wherein the first layer is about 1 to 5 mm thick and the intermediate layer is about 0.25 to 2.5 mm thick.
Claim 27
Dependent Claim 120 words
A stock tube provided with a flexible cladding comprising: (a) a first flexible layer of a resilient vibration-isolating material selected from a group consisting of plastic foam, rubber foam, rubber, and fibrous material, and first layer being in contact with and enclosing an outer surface from or through which noise emanates out of the stock tube; (b) an intermediate flexible layer of a heavy, limp, sound-insulating barrier material, said intermediate layer being in contact with and enclosing the first layer, said first layer decoupling the intermediate layer from the outer surface from or through which the noise emanates out of the stock tube; and (c) an outer flexible surface-protective layer resistant to impact, wear, and abrasion, enclosing the intermediate layer.
Claim 28
Dependent Claim 120 words
A stock tube provided with a flexible cladding comprising: (a) a first flexible layer of a resilient vibration-isolating material selected from a group consisting of plastic foam, rubber foam, rubber, and fibrous material, and first layer being in contact with and enclosing an outer surface from or through which noise emanates out of the stock tube; (b) an intermediate flexible layer of a heavy, limp, sound-insulating barrier material, said intermediate layer being in contact with and enclosing the first layer, said first layer decoupling the intermediate layer from the outer surface from or through which the noise emanates out of the stock tube; and (c) an outer flexible surface-protective layer resistant to impact, wear, and abrasion, enclosing the intermediate layer.
Claim 29
Dependent Claim 30 words
A stock tube as claimed in claim 25, in which the outer layer is made of a material selected from a group consisting of hard rubber, plastic, and bitumastic material.
Claim 30
Dependent Claim 33 words
A stock tube as claimed in claim 26, in which said material of the outer surface-protective layer has a hardness in the range of 50 to 100 degrees on the Shore A scale.
Claim 31
Dependent Claim 26 words
A stock tube as claimed in claim 27, in which the hardness is in the range of 90 to 100 degrees on the Shore A scale.
Claim 32
Dependent Claim 42 words
A stock tube as claimed in claim 25, in which the resilient vibration-isolating material has a hardness in one of the ranges of 1 to 100 degrees on the Shore 00 scale and 1 to 50 degrees on the Shore A scale.
Claim 33
Dependent Claim 38 words
A stock tube as claimed in claim 29, in which the hardness is in one of the ranges of 5 to 95 degrees on the Shore 00 scale and 10 to 30 degrees on the Shore A scale.
Claim 34
Dependent Claim 26 words
A stock tube as claimed in claim 30, in which the hardness is in the range of 25 to 70 degrees on the Shore 00 scale.
Claim 35
Dependent Claim 37 words
A stock tube as claimed in claim 25, in which a face of the first layer adjacent to the outer surface of the stock tube has a series of castellations or projections in contact with said surface.
Claim 36
Dependent Claim 26 words
A stock tube as claimed in claim 25, in which the sound-insulating barrier material is selected from a group consisting of lead and metal-loaded plastic material.
Claim 37
Dependent Claim 30 words
A stock tube as claimed in claim 25, wherein the first layer is about 1 to 5 mm thick and the intermediate layer is about 0.25 to 2.5 mm thick.
Claim 38
Dependent Claim 55 words
A stock tube as claimed in claim 25, further comprising: an additional layer of a resilient vibration-isolating material selected from a group consisting of plastic foam, rubber foam, rubber, and fibrous material, said additional layer being between and in contact with the intermediate layer and the tube and decoupling the tube from the intermediate layer.
Claim 39
Dependent Claim 19 words
A stock tube as claimed in claim 35, wherein the additional layer is about 1 to 5 mm thick.
Claim 40
Dependent Claim 31 words
A stock tube as claimed in claim 35, wherein the entire assembly of the stock tube, the three layers, and the additional layer are all inserted into a rigid outer casing.
Claim 41
Dependent Claim 18 words
A stock tube as claimed in claim 37, in which the rigid outer casing is made of steel.
Claim 42
Dependent Claim 41 words
A stock tube as claimed in claim 37, wherein the stock tube is provided at each end with a termination effective to prevent establishment of any sound transmission path between said stock tube, said intermediate layer and said rigid outer casing.
Claim 43
Dependent Claim 57 words
A stock tube as claimed in claim 39, in which each termination includes an annular bush disposed in abutting relationship with an end of the stock tube within said rigid outer casing, said bush being retained in position by end portions of said rigid outer casing, which end portions are bent inwardly into engagement with said bush.
Claim 44
Dependent Claim 33 words
A stock tube as claimed in claim 40, in which said bush is made of a material having a hardness in the range of 10 to 70 degrees on the Shore A scale.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-02-25 1983-08-27 1984-02-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-02-25 1987-08-27 1988-02-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-02-25 1991-08-27 1992-02-26 $7700.00 Window Closed / Lapsed

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