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Catalyst for making polyurethanes

Assignee: Dow Chemical Co
•
Filing: 1978-08-21
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Granted: 1980-02-19
•
Expires: 1998-08-21
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Abstract

Abstract Compounds of formulas I and II are heat-activated catalysts used in making polyurethanes. ##STR1## wherein R, R 1 , and R 2 are each independently H, hydrocarbyl or an inertly-substituted hydrocarbyl; R 3 and R 4 are each independently hydrocarbyl or an inertly-substituted hydrocarbyl; and X is an anion. Upon heating, Compounds I and II catalyze the reaction and may release gaseous by-products which cause the resulting polyurethane compound to foam. For example, the catalyst, t-butyl imidazole-N-carboxylate, when heated to 120° C., catalyzes the reaction between a polyol and a polyisocyanate to give a foamed polyurethane which cured in 16 minutes.

Inventors

  • 👤 George A. Doorakian
  • 👤 Lawrence G. Duquette
  • 👤 Philip W. McGraw

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 04:46
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/16; C08G18/18; C08G18/20; C08G18/2009; C08G18/2027; C08G18/166; C08G18/168

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 91 words
A process for preparing a polyurethane comprising reacting (a) an organic compound bearing more than one reactive isocyanato group; and (b) an organic compound bearing more than one alcoholic hydroxyl group; in the presence of (c) a catalyst to catalyze the reaction between (a) and (b) at elevated temperatures; said catalyst corresponding to the formula ##STR14## wherein R, R 1 , and R 2 are each independently H, hydrocarbyl or an inertly-substituted hydrocarbyl; R 3 and R 4 are each independently hydrocarbyl or an inertly-substituted hydrocarbyl; and X is an anion.
Claim 2
Dependent Claim 91 words
A process for preparing a polyurethane comprising reacting (a) an organic compound bearing more than one reactive isocyanato group; and (b) an organic compound bearing more than one alcoholic hydroxyl group; in the presence of (c) a catalyst to catalyze the reaction between (a) and (b) at elevated temperatures; said catalyst corresponding to the formula ##STR14## wherein R, R 1 , and R 2 are each independently H, hydrocarbyl or an inertly-substituted hydrocarbyl; R 3 and R 4 are each independently hydrocarbyl or an inertly-substituted hydrocarbyl; and X is an anion.
Claim 3
Dependent Claim 19 words
The process defined by claim 1, in which (a) is an organic polyisocyanate and (b) is an aliphatic polyol.
Claim 4
Dependent Claim 17 words
The process defined by claim 2, in which (b) is a polyether polyol or a polyester polyol.
Claim 5
Dependent Claim 22 words
The process defined by claim 1, in which R 3 and R 4 are each independently lower alkyl or phenol substituted compounds.
Claim 6
Dependent Claim 15 words
The process defined by claim 3, in which R 3 is ethyl, isopropyl, or benzyl.
Claim 7
Dependent Claim 22 words
The process defined by claim 5, in which R, R 1 , and R 2 are each H or CH 3 .
Claim 8
Dependent Claim 22 words
The process defined by claim 4, in which R 4 is methyl, ethyl, i-propyl, or t-butyl and HX is an adipic acid.
Claim 9
Dependent Claim 32 words
The process defined by claim 1, in which (a) is a toluene diisocyanate, (b) is a polyoxyalkylene triol and glycol mixture, and (c) is t-butyl imidazole-N-carboxylate at a temperature of 120° C.
Claim 10
Dependent Claim 90 words
A composition foamable in the presence of a blowing agent at elevated temperatures comprising (a) an organic compound bearing more than one reactive isocyanato group; (b) an organic compound bearing more than one alcoholic hydroxyl group; and (c) a catalyst to catalyze the reaction between (a) and (b), said catalyst corresponding to the formula ##STR15## wherein R, R 1 , and R 2 are each independently H, hydrocarbyl or an inertly-substituted hydrocarbyl; R 3 and R 4 are each independently hydrocarbyl or an inertly-substituted hydrocarbyl; and X is an anion.
Claim 11
Dependent Claim 90 words
A composition foamable in the presence of a blowing agent at elevated temperatures comprising (a) an organic compound bearing more than one reactive isocyanato group; (b) an organic compound bearing more than one alcoholic hydroxyl group; and (c) a catalyst to catalyze the reaction between (a) and (b), said catalyst corresponding to the formula ##STR15## wherein R, R 1 , and R 2 are each independently H, hydrocarbyl or an inertly-substituted hydrocarbyl; R 3 and R 4 are each independently hydrocarbyl or an inertly-substituted hydrocarbyl; and X is an anion.

References Cited (Backward Citations)

US3152094A Cited
US3177223A Cited
US3912689A Cited
US4102857A Cited
US4025466A Cited
US4067831A Cited
US4041019A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-02-18 1983-08-20 1984-02-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-02-18 1987-08-20 1988-02-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-02-18 1991-08-20 1992-02-19 $7700.00 Window Closed / Lapsed

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