Multi-layer sliding material and method for manufacturing the same

Claim 2

Multi-layer bearing material consisting of a steel plate or a plated steel plate as backing material and two layers of sintered metal powder that is, first or intermediate boundary layer and second or surface alloy layer and said metal powder being laid one after another on and cold compacted and then sintered so as to be bonded to the backing material: wherein said second layer comprises aluminum as a main component and additives of 2 to 40 weight percent in total of the densely worked second layer and consisting of one or more of solid lubricant selected from a group consisting of metal sulphides, metal oxides, metal fluorides, graphite and so on and metal lubricant of low melting point such as Sn, Pb, and mixtures thereof and said additives being substantially uniformly dispersed in the matrix of the sintered aluminum alloy of the second layer in the form of small irregular, partly extended, multi-sided grains; and said first layer contains either aluminum alone or aluminum as a main component and further contains some additive or additives in the second layer but in an amount by less weight percent than that contained in the second layer.

Claim 3

Multi-layer bearing material as set forth in claim 1, wherein at least one layer of said both first and second layers contains one or more of elements such as Cu, Ni, Si, Mg, Zn etc. in an amount of 0.1 to 15% by weight in total, which contribute to improve the strength of the aluminum matrix.

Claim 4

A multi-layer bearing material in accordance with claim 1 wherein said second layer solid lubricant is Sn, Pb or a mixture thereof.

Claim 5

Multi-layer bearing material constructed with three layers of sintered metal powder, that is, first to third layer, said metal powder being laid one after another on and cold compacted and then sintered so as to be bonded to a steel plate or a steel plate plated with Ni or Co or the like wherein said third layer is constructed such that it comprises aluminum as a main component, containing as additive one or more kinds selected from a group consisting of solid lubricant such as metal sulphide, metal oxide, metal fluoride, graphite metal lubricant of low melting point such as Sn, Pb, mixtures thereof, in an amount of 2 to 40 by weight of the densely worked third layer, said additive being substantially uniformly dispersed in a form of small irregular multi-sided grains in the matrix of aluminum alloy, said second layer is constructed such that it comprises as a main component aluminum, containing said additive by less weight percentage than that of the additive contained practically in said third layer, said additive being uniformly dispersed in the aluminum alloy matrix, and said first layer is constructed such that it comprises pure aluminum or comprises as a main component aluminum and further containing said additive by less percent by weight than that of the additive contained practically in said second layer.

Claim 6

Multi-layer bearing material constructed with three layers of sintered metal powder, that is, first to third layer, said metal powder being laid one after another on and cold compacted and then sintered so as to be bonded to a steel plate or a steel plate plated with Ni or Co or the like wherein said third layer is constructed such that it comprises aluminum as a main component, containing as additive one or more kinds selected from a group consisting of solid lubricant such as metal sulphide, metal oxide, metal fluoride, graphite metal lubricant of low melting point such as Sn, Pb, mixtures thereof, in an amount of 2 to 40 by weight of the densely worked third layer, said additive being substantially uniformly dispersed in a form of small irregular multi-sided grains in the matrix of aluminum alloy, said second layer is constructed such that it comprises as a main component aluminum, containing said additive by less weight percentage than that of the additive contained practically in said third layer, said additive being uniformly dispersed in the aluminum alloy matrix, and said first layer is constructed such that it comprises pure aluminum or comprises as a main component aluminum and further containing said additive by less percent by weight than that of the additive contained practically in said second layer.

Claim 7

Multi-layer bearing material as set forth in claim 3 at least one layer of the said first to third layers contains one or more of elements such as Cu, Ni, Si, Mg, Zn etc., each of said elements being a component which contributes to improve the strength of the aluminum matrix.

Claim 8

Multi-layer bearing material as set forth in claim 1, wherein said solid lubricant contains one or more kinds of material selected from a group consisting of metal sulphide, intermetallic compound, metal oxide, metal fluoride, graphite, nitrogenized boron, polytetrafluoroethylene, fluoridized graphite and carbon fibre.

Claim 9

Multi-layer bearing material as set forth in claim 4, wherein said solid lubricant contains one or more kinds of material selected from a group consisting of metal sulphide, intermetallic compound, metal oxide, metal fluoride, graphite, nitrogenized boron, polytetrafluoroethylene, fluoridized graphite and carbon fibre.

Claim 10

Multi-layer bearing material as set forth in claim 1, wherein said metal lubricant of low melting point contains one or more kinds of metals selected from a group consisting of Sn, Pb, Bi, Cd, Sb, Te, Tl and In.

Claim 11

Multi-layer bearing material as set forth in claim 3, wherein said lubricant of metal of low melting point contains one or more kinds selected from a group consisting of Sn, Pb, Bi, Cd, Sb, Te, Tl and In.

Claim 12

Multi-layer bearing material as set forth in claim 6, wherein said metal sulphide contains one or more kinds selected from a group consisting of MoS 2 and PbS, said intermetallic compound from a group consisting of MoSe 2 , WTe 2 and Mn 5 Si 3 , said metal oxide from a group comprizing PbO, Pb 3 O 4 , TiO 2 and CdO, and said metal fluoride from a group consisting of CdF 2 , BaF 2 and PbF 2 respectively.

Claim 13

Multi-layer bearing material as set forth in claim 7, wherein said metal sulphide contains one or more kinds selected from a group consisting of MoS 2 and PbS, said intermetallic compound from a group consisting of MoSe 2 , WTe 2 and Mn 5 Si 3 , said metal oxide from a group consisting of PbO, Pb 3 O 4 , TiO 2 and CdO, and said metal fluoride from a group consisting of CdF 2 , BaF 2 and PbF 2 respectively.

Claim 14

Multi-layer bearing material as set forth in claim 1, wherein said solid lubricant contains one or more kinds selected from a group consisting of talc, mica, iodide, chloride, bromide, plastics, metallic soap and glass fibre.

Claim 15

Multi-layer bearing material as set forth in claim 4, wherein said solid lubricant contains one or more kinds selected from a group consisting of talc, mica, iodide, chloride, bromide, plastics, metallic soap and glass fibre.

Claim 16

A multi-layer bearing material in accordance with claim 4 wherein said third layer solid lubricant is Sn, Pb or a mixture thereof.

Claim 17

In a multi-layer bearing material formed of at least three layers and including a backing layer of steel or plated steel, at least one intermediate boundary layer, and a surface bearing layer, the improvement wherein: said at least one intermediate boundary layer and said surface bearing layer are formed of powdered metals which are successively distributed on said backing layer by applying metal powder from which said at least one intermediate boundary layer is formed onto said backing and applying powdered metal from which said surface bearing layer is formed onto the powder layer of said at least one intermediate boundary layer, cold compacting the layers together and then sintering so that all layers are bonded together and to the backing layer; said surface bearing layer comprising aluminum as a main component and 2-40% by weight of the total of said surface bearing layer consisting of one or more solid lubricants selected from the group consisting of metal sulfides, metal oxides, metal fluorides, graphite, intermetallic compound, nitrogenized boron, polytetrafluoroethylene, fluoridized graphite, carbon fibre and low melting point metal lubricants, said one or more solid lubricants being substantially uniformly dispersed in the matrix of the sintered aluminum alloy of the surface bearing layer in the form of small, irregular, multi-sided grains; and said intermediate boundary layer comprising either aluminum alone or predominantly aluminum in a percentage by weight greater than the percentage by weight of the aluminum in the surface bearing layer.

Claim 18

In a multi-layer bearing material formed of at least three layers and including a backing layer of steel or plated steel, at least one intermediate boundary layer, and a surface bearing layer, the improvement wherein: said at least one intermediate boundary layer and said surface bearing layer are formed of powdered metals which are successively distributed on said backing layer by applying metal powder from which said at least one intermediate boundary layer is formed onto said backing and applying powdered metal from which said surface bearing layer is formed onto the powder layer of said at least one intermediate boundary layer, cold compacting the layers together and then sintering so that all layers are bonded together and to the backing layer; said surface bearing layer comprising aluminum as a main component and 2-40% by weight of the total of said surface bearing layer consisting of one or more solid lubricants selected from the group consisting of metal sulfides, metal oxides, metal fluorides, graphite, intermetallic compound, nitrogenized boron, polytetrafluoroethylene, fluoridized graphite, carbon fibre and low melting point metal lubricants, said one or more solid lubricants being substantially uniformly dispersed in the matrix of the sintered aluminum alloy of the surface bearing layer in the form of small, irregular, multi-sided grains; and said intermediate boundary layer comprising either aluminum alone or predominantly aluminum in a percentage by weight greater than the percentage by weight of the aluminum in the surface bearing layer.

Claim 19

A multi-layer bearing material in accordance with claim 15 wherein said surface layer solid lubricant is Sn, Pb or a mixture thereof.