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US4187201A Expired / Lapsed US ⏱️ 0.0 years remaining

Thick film conductors

Assignee: National Starch and Chemical Investment Holding Corp
•
Filing: 1978-03-15
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Granted: 1980-02-05
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Expires: 1998-03-15
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Abstract

Abstract A method of improving the physical characteristics of a conductor paste includes the step of adding ZnO in an amount sufficient to achieve about 1% to 3%, by weight, of the total. Where the conductor paste is adapted to be fired at 850° C., ZnO is added in an amount sufficient to achieve about 2% of the total, and where the conductor paste is adapted to be fired at 985° C., ZnO is added in an amount sufficient to achieve about 3% of the total. Several conductor pastes, based on different conductive metal systems and including ZnO, exhibit unusual and surprisingly beneficial results.

Inventors

  • 👤 David G. Hilson
  • 👤 Peter A. Tulipan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 14:33
CPC Classifications
H; H05; H05K; H05K1/00; H05K1/02; H05K1/09; H05K1/092; H01; H01B; H01B1/00; H01B1/14; H01B1/16; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31678

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 59 words
A conductor paste comprising: a conductive metal consisting essentially of one member of the group consisting of Cu, Au, Au combined with Pt and Pd, Ag combined with Pd, and Ag combined with Pd and Pt; a vehicle; and a flux, said flux including ZnO in an amount equal to about 1% to 3% by weight of the total.
Claim 2
Dependent Claim 59 words
A conductor paste comprising: a conductive metal consisting essentially of one member of the group consisting of Cu, Au, Au combined with Pt and Pd, Ag combined with Pd, and Ag combined with Pd and Pt; a vehicle; and a flux, said flux including ZnO in an amount equal to about 1% to 3% by weight of the total.
Claim 3
Dependent Claim 67 words
A conductor paste adapted to be fired at 850° C., said conductor paste comprising: a conductive metal consisting essentially of one member of the group consisting of Cu, Au, Au combined with Pt and Pd, Ag combined with Pd, and Ag combined with Pd and Pt; a vehicle; and a flux, said flux including ZnO in an amount equal to about 2%, by weight, of the total.
Claim 4
Dependent Claim 67 words
A conductor paste adapted to be fired at 850° C., said conductor paste comprising: a conductive metal consisting essentially of one member of the group consisting of Cu, Au, Au combined with Pt and Pd, Ag combined with Pd, and Ag combined with Pd and Pt; a vehicle; and a flux, said flux including ZnO in an amount equal to about 2%, by weight, of the total.
Claim 5
Dependent Claim 67 words
A conductor paste adapted to be fired at 985° C., said conductor paste comprising: a conductive metal consisting essentially of one member of the group consisting of Cu, Au, Au combined with Pt and Pd, Ag combined with Pd, and Ag combined with Pd and Pt; a vehicle; and a flux, said flux including ZnO in an amount equal to about 3%, by weight, of the total.
Claim 6
Dependent Claim 67 words
A conductor paste adapted to be fired at 985° C., said conductor paste comprising: a conductive metal consisting essentially of one member of the group consisting of Cu, Au, Au combined with Pt and Pd, Ag combined with Pd, and Ag combined with Pd and Pt; a vehicle; and a flux, said flux including ZnO in an amount equal to about 3%, by weight, of the total.
Claim 7
Dependent Claim 49 words
An electrical conductor formed by depositing the conductor paste of claim 1 or claim 2 or claim 3 onto a substrate, and firing said conductor paste at a temperature sufficient to burn off the vehicle included in such conductor paste, and leave a conductive pattern bonded to said substrate.
Claim 8
Dependent Claim 61 words
A conductor paste comprising, by weight: about 70% metal, said metal being composed of Ag and Pd in the ratio of about 3 to 1; about 16% vehicle; and about 14% flux, said flux being composed of about 2% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 9
Dependent Claim 61 words
A conductor paste comprising, by weight: about 70% metal, said metal being composed of Ag and Pd in the ratio of about 3 to 1; about 16% vehicle; and about 14% flux, said flux being composed of about 2% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 10
Dependent Claim 66 words
A conductor paste comprising, by weight: about 72% metal, said metal being composed of Pt, Pd and Au in the ratio of about 1 to 1 to 6; about 13% vehicle; and about 15% flux, said flux being composed of about 1.7% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of slightly greater than 1 to 1.
Claim 11
Dependent Claim 66 words
A conductor paste comprising, by weight: about 72% metal, said metal being composed of Pt, Pd and Au in the ratio of about 1 to 1 to 6; about 13% vehicle; and about 15% flux, said flux being composed of about 1.7% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of slightly greater than 1 to 1.
Claim 12
Dependent Claim 44 words
A conductor paste comprising, by weight: about 72% Cu; about 15% vehicle; and about 13% flux, said flux composed of about 2% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 13
Dependent Claim 44 words
A conductor paste comprising, by weight: about 72% Cu; about 15% vehicle; and about 13% flux, said flux composed of about 2% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 14
Dependent Claim 45 words
A conductor paste comprising, by weight: about 85% Au; about 7% vehicle; and about 8% flux, said flux being composed of about 1.4% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 15
Dependent Claim 45 words
A conductor paste comprising, by weight: about 85% Au; about 7% vehicle; and about 8% flux, said flux being composed of about 1.4% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 16
Dependent Claim 64 words
A conductor paste comprising, by weight: about 70% metal, said metal being composed of Pt, Pd and Ag in the ratio of about 1 to 5 to 29; about 15% vehicle; and about 15% flux, said flux being composed of about 1.9% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 17
Dependent Claim 64 words
A conductor paste comprising, by weight: about 70% metal, said metal being composed of Pt, Pd and Ag in the ratio of about 1 to 5 to 29; about 15% vehicle; and about 15% flux, said flux being composed of about 1.9% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 18
Dependent Claim 61 words
A conductor paste comprising, by weight: about 69% metal, said metal being composed of Pd and Ag in the ratio of about 6 to 11; about 15% vehicle, and about 16% flux, said flux being composed of about 3% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 19
Dependent Claim 61 words
A conductor paste comprising, by weight: about 69% metal, said metal being composed of Pd and Ag in the ratio of about 6 to 11; about 15% vehicle, and about 16% flux, said flux being composed of about 3% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 20
Dependent Claim 64 words
A conductor paste comprising, by weight: about 70% metal, said metal being composed of Pt, Pd and Ag in the ratio of about 1 to 3 to 31; about 15% vehicle; and about 15% flux, said flux being composed of about 2% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 21
Dependent Claim 64 words
A conductor paste comprising, by weight: about 70% metal, said metal being composed of Pt, Pd and Ag in the ratio of about 1 to 3 to 31; about 15% vehicle; and about 15% flux, said flux being composed of about 2% of the total paste ZnO, and Bi 2 O 3 and powdered glass frit in the ratio of about 2 to 1.
Claim 22
Dependent Claim 85 words
In a conductor paste comprising, by weight: about 75% metal, said metal being composed of Pt, Pd and Au in the ratio of about 1 to 1 to 6; about 14% vehicle; and about 11% flux, said flux being composed of about 1.4% of the total paste CuO, and Bi 2 O 3 and powdered glass frit in a ratio of about 2 to 1, the improvement comprising the step of adding ZnO in an amount sufficient to achieve about 2% of the total paste.
Claim 23
Dependent Claim 85 words
In a conductor paste comprising, by weight: about 75% metal, said metal being composed of Pt, Pd and Au in the ratio of about 1 to 1 to 6; about 14% vehicle; and about 11% flux, said flux being composed of about 1.4% of the total paste CuO, and Bi 2 O 3 and powdered glass frit in a ratio of about 2 to 1, the improvement comprising the step of adding ZnO in an amount sufficient to achieve about 2% of the total paste.
Claim 24
Dependent Claim 95 words
In a conductor paste comprising, by weight: about 75% metal, said metal being composed of Pd and Ag in a ratio of about 13 to 24; about 12% vehicle; and about 13% flux, said flux being composed of about 1.5% of the total paste CuO/TiO 2 /Al 2 O 3 mixture, about 3.7% of the total paste CdO and Bi 2 O 3 and powdered glass frit in the ratio of about 1 to 1, the improvement comprising the step of adding ZnO in an amount sufficient to achieve about 2% of the total paste.
Claim 25
Dependent Claim 95 words
In a conductor paste comprising, by weight: about 75% metal, said metal being composed of Pd and Ag in a ratio of about 13 to 24; about 12% vehicle; and about 13% flux, said flux being composed of about 1.5% of the total paste CuO/TiO 2 /Al 2 O 3 mixture, about 3.7% of the total paste CdO and Bi 2 O 3 and powdered glass frit in the ratio of about 1 to 1, the improvement comprising the step of adding ZnO in an amount sufficient to achieve about 2% of the total paste.
Claim 26
Dependent Claim 52 words
An electrical conductor formed by depositing the conductor paste of claim 5 or claim 6 or claim 7 or claim 8 or claim 9 or claim 10 onto a substrate, firing said conductor paste at a temperature sufficient to burn off said vehicle and leave a conductive pattern bonded to said substrate.
Claim 27
Dependent Claim 41 words
An electrical conductor formed by depositing the improved conductor paste of claim 12 or claim 13 onto a substrate, firing said conductor paste at a temperature sufficient to burn off said vehicle and leave a conductive pattern bonded to said vehicle.

References Cited (Backward Citations)

US3385799A Cited
US3827891A Cited
US3888796A Cited
US3923697A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-02-04 1983-08-06 1984-02-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-02-04 1987-08-06 1988-02-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-02-04 1991-08-06 1992-02-05 $7700.00 Window Closed / Lapsed

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