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US4184980A Expired / Lapsed US ⏱️ 0.0 years remaining

Sulfuric acid catalyst and process therefor

Assignee: Stauffer Chemical Co
•
Filing: 1977-12-21
•
Granted: 1980-01-22
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Expires: 1997-12-21
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Abstract

Abstract A sulfuric acid catalyst is made by passing sulfur dioxide gas into an aqueous mixture of vanadium oxide, sulfuric acid, and a potassium salt compatible with the reducing reaction in situ, until a clear blue solution is obtained, wetting diatomaceous earth with this solution, drying and then calcining to provide an active supported catalyst. The process eliminates the necessity for activating the catalyst prior to use by exposure to a gas-stream containing sulfur dioxide and sulfur trioxide.

Inventors

  • 👤 Fawzy G. Sherif
  • 👤 W. Novis Smith

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 15:55
CPC Classifications
B; B01; B01J; B01J23/00; B01J23/16; B01J23/20; B01J23/22; C; C01; C01B; C01B17/00; C01B17/69; C01B17/74; C01B17/76; C01B17/78; C01B17/79

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 99 words
A method of making a catalyst for the oxidation of sulfur dioxide to sulfur trioxide which comprises: passing sulfur dioxide gas into an aqueous mixture of vanadium oxide, sulfuric acid and a potassium salt selected from the group consisting of potassium sulfate, potassium sulfite, potassium oxalate and potassium formate in situ at a temperature between about 25° C. and about 120° C. to provide a clear blue solution; impregnating diatomaceous earth with said solution; shaping the impregnated diatomaceous earth into pellets; drying the impregnated diatomaceous earth pellets; and calcining the dried diatomaceous earth pellets, thereby providing an active catalyst.
Claim 2
Independent Claim 99 words
A method of making a catalyst for the oxidation of sulfur dioxide to sulfur trioxide which comprises: passing sulfur dioxide gas into an aqueous mixture of vanadium oxide, sulfuric acid and a potassium salt selected from the group consisting of potassium sulfate, potassium sulfite, potassium oxalate and potassium formate in situ at a temperature between about 25° C. and about 120° C. to provide a clear blue solution; impregnating diatomaceous earth with said solution; shaping the impregnated diatomaceous earth into pellets; drying the impregnated diatomaceous earth pellets; and calcining the dried diatomaceous earth pellets, thereby providing an active catalyst.
Claim 3
Dependent Claim 17 words
The method of claim 1 wherein a temperature between about 100° and about 120° C. is employed.
Claim 4
Dependent Claim 12 words
The method of claim 1 wherein said potassium salt is potassium sulfate.
Claim 5
Independent Claim 93 words
A method of making a catalyst for the oxidation of sulfur dioxide to sulfur trioxide which comprises: passing sulfur dioxide gas into an aqueous mixture of vanadium oxide, sulfuric acid and a potassium salt selected from the group consisting of potassium sulfate, potassium sulfite, potassium oxalate and potassium formate in situ at a temperature between about 25° C. and about 120° C. to provide a clear blue solution; impregnating pelletized diatomaceous earth with said solution; drying the impregnated diatomaceous earth pellets; and calcining the dried diatomaceous earth pellets, thereby providing an active catalyst.
Claim 6
Independent Claim 93 words
A method of making a catalyst for the oxidation of sulfur dioxide to sulfur trioxide which comprises: passing sulfur dioxide gas into an aqueous mixture of vanadium oxide, sulfuric acid and a potassium salt selected from the group consisting of potassium sulfate, potassium sulfite, potassium oxalate and potassium formate in situ at a temperature between about 25° C. and about 120° C. to provide a clear blue solution; impregnating pelletized diatomaceous earth with said solution; drying the impregnated diatomaceous earth pellets; and calcining the dried diatomaceous earth pellets, thereby providing an active catalyst.
Claim 7
Dependent Claim 18 words
The method of claim 4 wherein a temperature between about 100° C. and about 120° C. is employed.
Claim 8
Dependent Claim 12 words
The method of claim 4 wherein said potassium salt is potassium sulfate.

References Cited (Backward Citations)

US1696546A Cited
USRE18380E Cited
USRE19282E Cited
US1862825A Cited
US2029376A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-01-21 1983-07-23 1984-01-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-01-21 1987-07-23 1988-01-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-01-21 1991-07-23 1992-01-22 $7700.00 Window Closed / Lapsed

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