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High-impact polystyrene composition and production thereof

Assignee: Asahi Kasei Corp
•
Filing: 1978-04-03
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Granted: 1980-01-15
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Expires: 1998-04-03
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Abstract

Abstract High-impact polystyrene composition is produced by radical polymerization, e.g. bulk or bulk-suspension polymerization, of styrene having dissolved therein 2 to 20% by weight of one or more polybutadienes prepared by solution polymerization using an organic lithium compound as catalyst, said polybutadienes having (1) 1,2-vinyl content of more than 15 to 35% and cis-1,4 content of 20 to 85%, and (2) Mooney viscosity of 25 to 85, 5% styrene solution viscosity at 25° C. being 50 to 200 cps and between 1.5 and 3.0 of the Mooney viscosity.

Inventors

  • 👤 Toshio Ibaragi
  • 👤 Kunio Satake
  • 👤 Tsuyoshi Yamada
  • 👤 Kiyoshi Hayakawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 19:41
CPC Classifications
C; C08; C08F; C08F12/00; C08F12/02; C08F12/04; C08F12/06; C08F12/08; C08F279/00; C08F279/02

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 187 words
A high-impact polystyrene composition comprising a major amount of (1) polystyrene or (2) a copolymer of styrene and at least one monomer copolymerizable with styrene, the amount of said monomer being at most 50% by weight based on the total weight of the styrene and the monomer, and a minor amount of a diene polymer, the diene polymer having been prepared from more than 50% by weight of 1,3-butadiene and less than 50% by weight of at least one conjugated diolefin selected from the group consisting of isoprene; 1,3-pentadiene; 2,3-dimethyl-1,3-butadiene; 2-ethyl-1,3-butadiene; 2,3-diethyl-1,3-butadiene; 2-phenyl-1,3-butadiene; and 2,3-diphenyl-1,3-butadiene; by solution polymerization using an organic lithium compound as catalyst and having been grafted onto the polystyrene or styrene copolymer by free-radical polymerization and forming a two-phase structure, and the diene polymer having a (1) 1,2-vinyl content of more than 15 to 35% and cis-1,4 content of 20 to 45%, and (2) Mooney viscosity (ML 1+4 ) of 25 to 85, solution viscosity of styrene containing 5% by weight of the diene polymer (SV) at 25° C. being 50 to 200 cps, and 1.5 ML 1+4 ≦ SV <3.0 ML 1+4 .
Claim 2
Dependent Claim 187 words
A high-impact polystyrene composition comprising a major amount of (1) polystyrene or (2) a copolymer of styrene and at least one monomer copolymerizable with styrene, the amount of said monomer being at most 50% by weight based on the total weight of the styrene and the monomer, and a minor amount of a diene polymer, the diene polymer having been prepared from more than 50% by weight of 1,3-butadiene and less than 50% by weight of at least one conjugated diolefin selected from the group consisting of isoprene; 1,3-pentadiene; 2,3-dimethyl-1,3-butadiene; 2-ethyl-1,3-butadiene; 2,3-diethyl-1,3-butadiene; 2-phenyl-1,3-butadiene; and 2,3-diphenyl-1,3-butadiene; by solution polymerization using an organic lithium compound as catalyst and having been grafted onto the polystyrene or styrene copolymer by free-radical polymerization and forming a two-phase structure, and the diene polymer having a (1) 1,2-vinyl content of more than 15 to 35% and cis-1,4 content of 20 to 45%, and (2) Mooney viscosity (ML 1+4 ) of 25 to 85, solution viscosity of styrene containing 5% by weight of the diene polymer (SV) at 25° C. being 50 to 200 cps, and 1.5 ML 1+4 ≦ SV <3.0 ML 1+4 .
Claim 3
Dependent Claim 22 words
A composition according to claim 1, wherein the weight ratio of the diene polymer to the polystyrene is from 2:98 to 20:80.
Claim 4
Dependent Claim 17 words
A composition according to claim 1, wherein the comonomer is alpha-methyl styrene, vinyltoluene, acrylonitrile or methyl methacrylate.
Claim 5
Dependent Claim 14 words
A composition according to claim 1, wherein the conjugate diolefin is isoprene or 1,3-pentadiene.
Claim 6
Dependent Claim 67 words
A composition according to claim 1, wherein the diene polymer has (1) 1,2-vinyl content of 16 to 35% and cis-1,4 content of 25 to 45%, and (2) Mooney viscosity (ML 1+4 ) of 30 to 70, solution viscosity of styrene containing 5% by weight of the diene polymer (SV) at 25° C. being 50 to 150 cps, and 1.5 ML 1+4 ≦ SV ≦2.5 ML 1+4 .
Claim 7
Dependent Claim 67 words
A composition according to claim 1, wherein the diene polymer has (1) 1,2-vinyl content of 17 to 30% and cis-1,4 content of 30 to 40%, and (2) Mooney viscosity (ML 1+4 ) of 30 to 65, solution viscosity of styrene containing 5% by weight of the diene polymer (SV) at 25° C. being 50 to 135 cps, and 1.6 ML 1+4 ≦ SV ≦2.2 ML 1+4 .
Claim 8
Dependent Claim 118 words
A composition according to claim 1, wherein the composition is prepared by free radical polymerization of styrene which dissolves 2 to 20 parts by weight of one or more diene polymer prepared by solution polymerization using an organic lithium compound as catalyst, said diene polymer having (1) 1,2-vinyl content of more than 15 to 35% and cis-1,4 content of 20 to 45%, and (2) Mooney viscosity (ML 1+4 ) of 25 to 85, solution viscosity of styrene containing 5% by weight of the diene polymer (SV) at 25° C. being 50 to 200 cps, and 1.5 ML 1+4 ≦ SV ≦3.0 ML 1+4 , the total weight of the styrene and the polybutadiene being 100 parts by weight.
Claim 9
Dependent Claim 176 words
A process for producing high-impact polystyrene which comprises dissolving 2 to 20 parts by weight of one or more diene polymers prepared from more than 50% by weight of 1,3-butadiene and less than 50% by weight of at least one conjugated diolefin selected from the group consisting of isoprene; 1,3-pentadiene; 2,3-dimethyl-1,3-butadiene; 2-ethyl-1,3-butadiene; 2,3-diethyl-1,3-butadiene; 2-phenyl-1,3-butadiene; and 2,3-diphenyl-1,3-butadiene, by solution polymerization using an organic lithium compound as catalyst, said diene polymers having a (1) 1,2-vinyl content of more than 15 to 35% and cis-1,4 content of 20 to 45%, and (2) Mooney viscosity (ML 1+4 ) of 25 to 85, solution viscosity of styrene containing 5% by weight of the diene polymers (SV) at 25° C. being 50 to 200 cps, and 1.5 ML 1+4 ≦ SV <3.0 ML 1+4 , in 80 to 98 parts by weight of (1) styrene or (2) a mixture of styrene and at most 50% by weight of at least one monomer copolymerizable with styrene, and carrying out free-radical polymerization to form a two-phase structure having the diene polymer grafted onto polystyrene.
Claim 10
Dependent Claim 176 words
A process for producing high-impact polystyrene which comprises dissolving 2 to 20 parts by weight of one or more diene polymers prepared from more than 50% by weight of 1,3-butadiene and less than 50% by weight of at least one conjugated diolefin selected from the group consisting of isoprene; 1,3-pentadiene; 2,3-dimethyl-1,3-butadiene; 2-ethyl-1,3-butadiene; 2,3-diethyl-1,3-butadiene; 2-phenyl-1,3-butadiene; and 2,3-diphenyl-1,3-butadiene, by solution polymerization using an organic lithium compound as catalyst, said diene polymers having a (1) 1,2-vinyl content of more than 15 to 35% and cis-1,4 content of 20 to 45%, and (2) Mooney viscosity (ML 1+4 ) of 25 to 85, solution viscosity of styrene containing 5% by weight of the diene polymers (SV) at 25° C. being 50 to 200 cps, and 1.5 ML 1+4 ≦ SV <3.0 ML 1+4 , in 80 to 98 parts by weight of (1) styrene or (2) a mixture of styrene and at most 50% by weight of at least one monomer copolymerizable with styrene, and carrying out free-radical polymerization to form a two-phase structure having the diene polymer grafted onto polystyrene.
Claim 11
Dependent Claim 13 words
A process according to claim 8, wherein the radical polymerization is bulk polymerization.
Claim 12
Dependent Claim 13 words
A process according to claim 8, wherein the radical polymerization is bulk-suspension polymerization.
Claim 13
Dependent Claim 17 words
A process according to claim 8, wherein the comonomer is alpha-methyl styrene, vinyltoluene, acrylonitrile, or methyl methacrylate.
Claim 14
Dependent Claim 15 words
A process according to claim 8, wherein the organic lithium compound is n-butyllithium or sec-butyllithium.
Claim 15
Dependent Claim 14 words
A process according to claim 8, wherein the conjugated diolefin is isoprene or 1,3-pentadiene.
Claim 16
Dependent Claim 67 words
A process according to claim 8, wherein the diene polymer has (1) 1,2-vinyl content of 16 to 35% and cis-1,4 content of 25 to 45%, and (2) Mooney viscosity (ML 1+4 ) of 30 to 70, solution viscosity of styrene containing 5% by weight of the diene polymer (SV) at 25° C. being 50 to 150 cps, and 1.5 ML 1+4 ≦ SV ≦2.5 ML 1+4 .
Claim 17
Dependent Claim 65 words
A process according to claim 8, wherein the polybutadiene has (1) 1,2-vinyl content of 17 to 30% and cis-1,4 content of 30 to 40%, and (2) Mooney viscosity (ML 1+4 ) of 30 to 65, solution viscosity of styrene containing 5% by weight of the polybutadiene (SV) at 25° C. being 50 to 135 cps, and 1.6 ML 1+4 ≦ SV ≦2.2 ML 1+4 .

References Cited (Backward Citations)

US3317918A Cited
US3868434A Cited
US3526606A Cited
US3937681A Cited
US3957915A Cited
US3989771A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-01-14 1983-07-16 1984-01-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-01-14 1987-07-16 1988-01-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-01-14 1991-07-16 1992-01-15 $7700.00 Window Closed / Lapsed

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